Acrylic Staple Fiber (ASF) Production Cost Reports

Chemicals

The report provides a detailed analysis essential for establishing an acrylic staple fiber (ASF) manufacturing plant. It encompasses all critical aspects necessary for acrylic staple fiber (ASF) production, including the cost of acrylic staple fiber (ASF) production, acrylic staple fiber (ASF) plant cost, acrylic staple fiber (ASF) production costs, and the overall acrylic staple fiber (ASF) manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an acrylic staple fiber (ASF) production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Acrylic staple fibre or ASF, is a petroleum-based fiber with the least breathability and is highly used to manufacture clothing varieties such as tracksuits, hoodies, athletic pants, and more. The fabric material is also utilized to manufacture boots, boot lining, carpets, blankets, hats, area rugs, hair extensions, and many other products. The material is highly versatile, with the ability to withstand harsh conditions. Hence, it is recommended to produce protective clothing with heat retention abilities.

Acrylic staple fiber or acrylic fiber is also utilized for the production of roller brushes, upholstery, wigs, etc. The fiber has a soft and warm texture that can be combined with wool and used in making sweaters, socks, and certain other woolen items. It is largely used in developing sportswear, including jogging suits, that hold low water absorption and excellent weather resistivity.

The demand for acrylic staple fiber is largely driven by the variety of its applications, which ultimately influences its procurement in the global market. Fiber is majorly utilized in developing fabrics and textiles that are further utilized in designing and producing different wearable items. Factors like heat resistivity, weather resistivity, low water absorption, and durability stand as prominent characteristics that strengthen its demand in the textile and fabric industries. Moreover, its versatility showcased in producing different clothing varieties, starting from socks to hair extensions, amplifies its demand on large-scale.

Industrial acrylic staple fibre procurement is dependent upon some factors including its demand as a synthetic fiber in clothing, textile, fabrics, etc., along with its price, supply and logistics etc. Therefore, variation in any of these factors including its demand as a synthetic fiber for clothing, textile, upholstery etc., directly influences its procurement worldwide.

Raw Material for Acrylic Staple Fiber (ASF) Production

According to the acrylic stable fibre manufacturing plant project report, the key raw material for acrylic staple fiber production includes acrylonitrile.

Manufacturing Process of Acrylic Staple Fiber (ASF)

The extensive acrylic staple fiber production cost report consists of the major industrial manufacturing process(es):

  • By Polymerization: The manufacturing process of acrylic staple fiber is initiated by polymerizing acrylonitrile, combined with monomers such as methyl acrylate, vinyl acetate, and itaconic acid etc. The process is followed by filtration, spinning, drawing, crimping, and cutting, that results in the production of acrylic staple fiber or ASF.

Acrylic staple fiber or ASF is a synthetic fiber that is mainly composed of acrylonitrile along with a few other comonomers. The compound is obtained by the polymerization of acrylonitrile combined with other monomers, including methyl or ethyl acrylate, vinyl acetate, etc. Combining comonomers with acrylonitrile helps in improving the strength and quality of acrylic staple fiber. The compound, after polymerization, is further processed through filtration, spinning, drawing, crimping, and cutting to obtain ASF at the end.

It is a synthetic polymer variety containing 85% of acrylonitrile in it. The compound is highly associated with the textile and fabric domain, where it is utilized to develop wearable items. The clothes designed using ASF as the base material possess high stretchability. Its moisture-wicking ability is high, and it has heat retention ability, as well. However, the clothes made out of acrylic fiber have low breathability.

Acrylic Staple Fiber (ASF) Production Cost Processes with Cost Analysis

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Acrylic Staple Fiber (ASF) Production By Polymerization Method

This study analyzes Acrylic Staple Fiber (ASF) Production By Polymerization Method, covering manufacturing, process flow, operating expenses, and financial considerations.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

Product Details

Particulars Details
Product Name Acrylic Staple Fiber (ASF)
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

How does our Acrylic Staple Fiber (ASF) Production Cost Report Provide Exhaustive Data and Extensive Insights?

At Procurement Resource, we not only focus on optimizing the should cost of production for Acrylic Staple Fiber (ASF) but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.

We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Acrylic Staple Fiber (ASF) market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.

Key Questions Answered in This Report

  • What are the key requirements for setting up an Acrylic Staple Fiber or ASF manufacturing plant? 
  • How is Acrylic Staple Fiber or ASF manufactured?
  • What is the process flow involved in producing Acrylic Staple Fiber or ASF?
  • What are the raw material requirements and costs for producing Acrylic Staple Fiber or ASF?
  • What is the total size of land required for setting up an Acrylic Staple Fiber or ASF manufacturing plant?
  • What are the construction requirements for setting up an Acrylic Staple Fiber or ASF manufacturing plant?
  • What are the machinery requirements for producing Acrylic Staple Fiber or ASF?
  • What are the utility requirements and costs for producing Acrylic Staple Fiber or ASF?
  • What are the manpower requirements for producing Acrylic Staple Fiber or ASF?
  • What are the average salaries/wages of manpower working in an Acrylic Staple Fiber or ASF manufacturing plant?
  • What are the packaging requirements and associated costs for Acrylic Staple Fiber or ASF?
  • What are the transportation requirements and associated costs for Acrylic Staple Fiber or ASF?
  • What are the capital costs for setting up an Acrylic Staple Fiber or ASF manufacturing plant?
  • What are the operating costs for setting up an Acrylic Staple Fiber or ASF manufacturing plant?
  • What should be the price of Acrylic Staple Fiber or ASF?
  • What will be the income and expenditures for an Acrylic Staple Fiber or ASF manufacturing plant?

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