Adiponitrile Production Cost Reports

Chemicals

The report provides a detailed analysis essential for establishing an Adiponitrile manufacturing plant. It encompasses all critical aspects necessary for Adiponitrile production, including the cost of Adiponitrile production, Adiponitrile plant cost, Adiponitrile production costs, and the overall Adiponitrile manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Adiponitrile production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Adiponitrile is an organic chemical that has several key applications mainly linked with the chemical as well as other domains. It finds its primary application as a precursor in the production of nylon, specifically Nylon 6,6, which is further used for automotive and textile applications. It is also used as an intermediate in the synthesis of various chemical compounds. It is also used in the production of HDI (Hexamethylene Diisocyante), which is further used in the manufacturing of polyurethane coatings and adhesives. It also plays an important role in manufacturing fuel system components, including fuel tanks and airbag fabrics.

The growth of Adiponitrile is majorly determined by the expanding demand for polyurethane foams in the construction industry for insulation uses. Its involvement in the production of polyurethane coatings and foams further enhances its demand in the automotive, construction, packaging, and furniture industries. Its application as a raw material in the synthesis of Nylon 6, 6 makes it a sought-after commodity in various industrial segments, including textile, chemical, and plastics industries. Moreover, the demand for lightweight and durable materials for fuel efficiency largely promotes its market growth. In general, the cost and the availability of the raw materials (Butadiene, etc.), technological advancements, logistics, sustainability practices, and adherence to quality standards serve as factors that influence Adiponitrile procurement globally.

Raw Material for Adiponitrile Production

According to the Adiponitrile manufacturing plant project report, the major raw materials for Adiponitrile production include Butadiene-Hydrogen Cyanide/Sodium Cyanide.

Manufacturing Process of Adiponitrile

The extensive Adiponitrile production cost report consists of the following industrial manufacturing process:

  • Production via Hydrogenation:  This method of production involves the process of hydrogenation of 1,4-dicyanobutylene to obtain adiponitrile as the product. This method of production starts with the chlorination of butadiene to obtain dichlorobutylene. Further, the obtained dichlorobutylene is reacted with HCN or an alkali cyanide in the liquid phase to give 1,4-dicyanobutylene, which is further hydrogenated to obtain adiponitrile as the final product.

Adiponitrile is an acute toxic chemical with a chemical formula CN(CH2)4CN. It comprises six carbon, eight hydrogen, and two nitrogen atoms. Its molecular weight is 108.14 g/mol. It is a colorless to light yellow colored chemical liquid with a mild, slightly sweet odor. It is a toxic chemical liquid with a melting and boiling point that is measured around 1 °C and 295 °C, respectively. Its flash point is measured around 93 °C. It is a water-soluble chemical that can also be dissolved in different other chemical solvents. It can be dissolved in solvents such as methanol, chloroalkanes, ethanol, and chloroform. However, it has low solubility in ethyl ether, carbon disulfide, and other aliphatic hydrocarbons. Its density is measured around 0.9676 g/ml at 20 °C. Its vapors are heavier than air. Its vapor pressure is measured around 6.8X10-4 mm Hg at 25 °C. Its autoignition temperature is 550 °C. It decomposes when heated at an elevated temperature while emitting harmful nitrogen-containing gases. It is a liquid nitrile that is toxic.

Adiponitrile Production Cost Processes with Cost Analysis

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Adiponitrile Production by Hydrogenation of 1,4-dicyanobutylene

This study analyzes Adiponitrile Production by Hydrogenation of 1,4-dicyanobutylene, covering manufacturing, process flow, operating expenses, and financial considerations.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

Product Details

Particulars Details
Product Name Adiponitrile
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

How does our Adiponitrile Production Cost Report Provide Exhaustive Data and Extensive Insights?

At Procurement Resource, we not only focus on optimizing the should cost of production for Adiponitrile but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.

We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Adiponitrile market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.

Key Questions Answered in This Report

  • What are the key requirements for setting up an Adiponitrile manufacturing plant?
  • How is Adiponitrile manufactured?
  • What is the process flow involved in producing Adiponitrile?
  • What are the raw material requirements and costs for producing Adiponitrile?
  • What is the total size of land required for setting up an Adiponitrile manufacturing plant?
  • What are the construction requirements for setting up an Adiponitrile manufacturing plant?
  • What are the machinery requirements for producing Adiponitrile?
  • What are the utility requirements and costs for producing Adiponitrile?
  • What are the manpower requirements for producing Adiponitrile?
  • What are the average salaries/wages of manpower working in an Adiponitrile manufacturing plant?
  • What are the packaging requirements and associated costs for Adiponitrile?
  • What are the transportation requirements and associated costs for Adiponitrile?
  • What are the capital costs for setting up an Adiponitrile manufacturing plant?
  • What are the operating costs for setting up an Adiponitrile manufacturing plant?
  • What should be the price of Adiponitrile?
  • What will be the income and expenditures for an Adiponitrile manufacturing plant?

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