Bio-adipic Acid Production Cost Reports

The report provides a detailed analysis essential for establishing a Bio-adipic Acid manufacturing plant. It encompasses all critical aspects necessary for Bio-adipic Acid production, including the cost of Bio-adipic Acid production, Bio-adipic Acid plant cost, Bio-adipic Acid production costs, and the overall Bio-adipic Acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Bio-adipic Acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Bio-adipic Acid is an aliphatic dicarboxylic acid mainly used in the production of Nylon 66, which accounts for about 85% of its global demand. It also plays a role in manufacturing polyurethanes, plasticizers, adhesives, sealants, and lubricants. It is an eco-friendly alternative to traditional petroleum-based chemicals. It is also used as an acidifier, buffer, gelling aid, and sequestrant in confectionery, cheese analogs, fats, and flavoring extracts.

The market for Bio-adipic Acid is driven by its usage to produce Nylon 66, widely used in lightweight automotive components, which elevates its demand in the automotive industry. Its utilization to manufacture polyurethanes, plasticizers, adhesives, sealants, and lubricants amplifies its demand even more. The rising demand for eco-friendly and sustainable alternatives to traditional petroleum-based chemicals boosts its demand even further. Overall, industrial Bio-adipic Acid procurement is influenced by its application in various industries such as automotive, plastics, and chemical industries, the availability of its raw materials (raw sugar, glucose, and fatty acids), the cost of its raw materials, the rising demand for eco-friendly and sustainable materials, environmental concerns, government initiates, and technological advancements.

Raw Material for Bio-adipic Acid Production

According to the Bio-adipic Acid manufacturing plant project report, the key raw materials used in the production of Bio-adipic Acid include raw sugar; glucose; fatty acids (coconut oil).

Manufacturing Process of Bio-adipic Acid

The extensive Bio-adipic Acid production cost report consists of the following major industrial manufacturing processes:

• Production from Raw Sugar via Fermentation: The manufacturing process of Bio-adipic Acid involves diluting and hydrolyzing raw sugar into glucose and fructose. Glucose and fructose are then fermented to produce Bio-adipic Acid in the presence of engineered microorganisms, such as genetically modified yeast.
• Production from glucose via indirect fermentation: The production process starts with converting glucose into muconic acid or glucaric acid through microbial fermentation, followed by a dehydrogenation process to convert these intermediates into Bio-adipic Acid.
• Production from glucose via chemo-catalytic process: The production process involves glucose as the starting material. In this process, glucose is aerobically oxidized to form glucaric acid, followed by its hydrodeoxygenation to produce Bio-adipic Acid. 
• Production from fatty acids via direct fermentation: The production process involves the fermentation of fatty acids such as coconut oil in the presence of a genetically modified yeast species to produce Bio-adipic Acid.

Bio-adipic Acid is a C6 aliphatic dicarboxylic acid that appears to be a white crystalline powder. Bio-adipic Acid, with a molecular formula of C6H10O4 and a slightly acidic pH (depending on the concentration), can undergo esterification and amidation reactions similar to adipic acid, making it suitable for the production of nylon and other polymers, and is soluble in water (to a limited extent) and polar organic solvents like ethanol and acetone.