Bio-Isobutanol Production Cost Reports

The report provides a detailed analysis essential for establishing a bio-isobutanol manufacturing plant. It encompasses all critical aspects necessary for bio-isobutanol production, including the cost of bio-isobutanol production, bio-isobutanol plant cost, bio-isobutanol production costs, and the overall bio-isobutanol manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a bio-isobutanol production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Bio-isobutanol is a renewable biofuel variety, mainly used as an ideal gasoline substitute in the petrochemical industry. It is a cost-effective, drop-in renewable option that has expansive applications in fuel and chemicals. Bio-isobutanol is extremely versatile as a platform molecule. In the chemical industry, it is employed as a solvent product like paints or via dehydration to isobutylene, which is turned into materials including butyl rubber paraxylene and other derivatives.

These by-products are further used to make products such as clothing, plastic bottles, tires, carpets, etc. In fuels, it is blended in as a low vapour pressure gasoline component or like a feedstock for making other transportation fuels, e.g., paraffinic kerosene for use as bio-jet or renewable heating oil.

The demand for bio-isobutanol is strongly strengthened by its large-scale application in the petrochemical, coatings, and chemical industries. Its major usage as a biofuel alternative boosts its demand in the global market. Similarly, its utilization in combination with gasoline propels its demand in the petrochemical industry. Moreover, its applications in the preparation and production of chemical coatings, including paints, etc., boost its demand while strengthening its market growth.

Industrial bio-isobutanol procurement is highly dependent upon some crucial factors, including the availability of its feedstocks (including corn, biomass, etc.), along with its market prices and production cost, etc. Other prominent factors, such as its demand as a biofuel in the petrochemical and chemical industry, have a significant impact on its overall procurement around various regions. Hence, variations in these factors, specifically, its demand as a green fuel variety in the petrochemical and chemical industry, along with its market prices and distribution, etc., altogether, determine its procurement.

Raw Material for bio-isobutanol Production

According to the bio-isobutanol manufacturing plant project report, the key raw material for bio-isobutanol production includes raw sugar; corn; corn stover-acid/ammonia; biomass.

Manufacturing Process of bio-isobutanol

The extensive bio-isobutanol production cost report consists of the major industrial manufacturing process:

• From Raw Sugar: The production process for bio-iosbutanol is initiated by the fermentation of raw sugar.
   
• From Corn: Bio-isobutanol is produced by fermenting corn, in a culture medium.
   
• From Corn Stover: Bio-iosbutanol is a chemical compound, produced by biochemical conversion of corn stover using acid or ammonia, followed by an enzymatic hydrolysis and fermentation.
   
• From Biomass: The manufacturing of bio-isobutanol is carried by the fermentation of biomass comprising of organic wastes.

Bio-Isobutanol or Bio-based isobutanol is gaining traction owing to its extensive application and offers great fuel performance. Bio-Isobutanol is commercially made using various renewable feedstock like wheat, corn, barley, sorghum, and sugar cane via a yeast biocatalyst. It has better energy density, lower oxygen content, and hygroscopicity in contrast to ethanol, making it an ideal gasoline additive or replacement.

Compared to ethanol, bio-isobutanol has a much lower RVP and about 30% more energy content, higher Blend Octane, and less oxygen content. Unlike ethanol, which is completely water-soluble, isobutanol has a limited (8.5%) solubility and does not lead to pressure cracking in pipelines. Bio- isobutanol's 16% volume blend offers the same fuel economy as a 10% volume ethanol blend; however, it provides twice the amount of energy from renewable sources and twice the GHG benefits.