Black Sulfur Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Black Sulfur manufacturing plant. It encompasses all critical aspects necessary for Black Sulfur production, including the cost of Black Sulfur production, Black Sulfur plant cost, Black Sulfur production costs, and the overall Black Sulfur manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Black Sulfur production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Black sulfur, mainly in the form of sulfur black dyes, is widely utilized across various industries due to its cost-effectiveness and strong dyeing properties. It is mainly used in the textile industry for dyeing cotton, hemp, and viscose fabrics. Additionally, sulfur black is employed in the paper industry for coloring paper products and in printing inks as a pigment for deep color and stability. Recent advancements, such as Archroma's Evolution Black, focus on sustainable production methods that reduce water consumption and eliminate waste byproducts. These advancements align with global efforts to minimize environmental impact while maintaining dye effectiveness.
The market demand for Black Sulfur is majorly driven by its application in various downstream industries and sectors such as textile, paper, printing inks, etc. Its utilization in the production of sulfur black dyes, which are employed in dyeing textiles, mainly cotton and synthetic fibers, elevates its demand in the textile industry. Its usage in the production of fertilizers boosts its market growth in the agriculture sector. Its function as a raw material to produce sulfuric acid fuels its market expansion in the chemical industry. Its utilization as a feedstock for carbon black production, which is an essential material used in tires, coatings, plastics, and inks, promotes industrial Black Sulfur procurement. Also, various advances in production technologies enhance the efficiency of sulfur extraction processes, such as the Frasch process, which further supports the market growth for Black Sulfur.
Raw Material for Black Sulfur Production
According to the Black Sulfur manufacturing plant project report, the various raw material for Black Sulfur production includes dinitrochlorobenzene.
Manufacturing Process of Black Sulfur
The extensive Black Sulfur production cost report consists of the following major industrial manufacturing process:
- Production from dinitrochlorobenzene: The manufacture of sulphur black initiates with the heating of dinitrochlorobenzene (DNBC) to a temperature of 1000 degree Celsius in a jacketed mild steel reactor with steam. In the next step, caustic dye is slowly added at temperatures between 900 degree Celsius and 1000 degree Celsius to produce dinitrophenol. Sodium polysulfide is synthesized in a separate vessel by reacting caustic lye with sulfur at 1350 degree Celsius. The resulting mass is combined with the dinitrophenol solution and heated for 24 hours at 1100 degree Celsius, with air being passed through the mixture for 12 hours at 900 degree Celsius. After the reaction, the mixture is filtered, washed, and solubilized. The resulting sulphur black solution is dried using steam-heated plates to produce sulphur black grains.
Properties of Black Sulfur
Black sulfur, mainly used as sulfur black dyes, is a black powder or granule with a density of 1.68 g/cm³ and a melting point of 114.8 degree Celsius. It is insoluble in water but soluble in organic solvents to give it a sulfurous odor. Black sulfur can react with oxidizing agents and has multiple oxidation states, and it can undergo hydrolysis to form hydrogen sulfide and sulfuric acid. Its stability is influenced by temperature and catalysts, which can alter its oxidation state.
Product Details
| Particulars | Details |
|---|---|
| Product Name | Black Sulfur |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Black Sulfur Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Black Sulfur but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Black Sulfur market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Black Sulfur manufacturing plant?
- How is Black Sulfur manufactured?
- What is the process flow involved in producing Black Sulfur?
- What are the raw material requirements and costs for producing Black Sulfur?
- What is the total size of land required for setting up a Black Sulfur manufacturing plant?
- What are the construction requirements for setting up a Black Sulfur manufacturing plant?
- What are the machinery requirements for producing Black Sulfur?
- What are the utility requirements and costs for producing Black Sulfur?
- What are the manpower requirements for producing Black Sulfur?
- What are the average salaries/wages of manpower working in a Black Sulfur manufacturing plant?
- What are the packaging requirements and associated costs for Black Sulfur?
- What are the transportation requirements and associated costs for Black Sulfur?
- What are the capital costs for setting up a Black Sulfur manufacturing plant?
- What are the operating costs for setting up a Black Sulfur manufacturing plant?
- What should be the price of Black Sulfur?
- What will be the income and expenditures for a Black Sulfur manufacturing plant?
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