Butyrophenone Production Cost Reports

Chemicals

The report provides a detailed analysis essential for establishing a Butyrophenone manufacturing plant. It encompasses all critical aspects necessary for Butyrophenone production, including the cost of Butyrophenone production, Butyrophenone plant cost, Butyrophenone production costs, and the overall Butyrophenone manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Butyrophenone production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Butyrophenone is an organic chemical compound that finds multiple industrial applications. It is widely used as an intermediate in organic synthesis, particularly in the production of pharmaceutical compounds. It is also utilized as a solvent in the production of dyes and other chemical intermediates. The compound and its derivatives also find its application in manufacturing antipsychotic medications used in the treatment of various psychiatric disorders, particularly schizophrenia. It is often used as an intermediate in the production of certain veterinary pharmaceuticals, such as tranquilizers for animals.

The market for Butyrophenone is mainly led by its demand as an important intermediate in organic synthesis and preparation of various pharmaceutical compounds. Its utilization as an intermediate in the production of drugs used for the treatment of psychiatric disorders largely promotes its demand in the pharmaceutical manufacturing industry. Its application as a solvent in the manufacturing of various dyes further enhances its demand in the textile and printing industries. Its usage as a solvent in various chemical processes to produce many butyrophenone-derived compounds also contributes to its demand in the chemical industry.

The demand for Butyrophenone is closely related to its applications, particularly in the pharmaceutical sector, where it is used in the production of antipsychotic medications and other therapeutic drugs. Therefore, changes in healthcare policies can directly influence the demand and procurement strategies for Butyrophenone. Innovations in synthesis and production technology can lead to more efficient or sustainable production methods with reduced environmental impact, which further impacts costs and industrial Butyrophenone procurement.

Raw Material for Butyrophenone Production

According to the Butyrophenone manufacturing plant project report, the major raw materials for Butyrophenone production include Benzene-Butyryl Chloride.

Manufacturing Process of Butyrophenone

The extensive Butyrophenone production cost report consists of the following industrial manufacturing process:

  • Production from Benzene: This method of production involves the synthesis of Butyrophenone through a Friedel-Crafts acylation reaction between butyryl chloride and benzene. The process starts with the dropwise addition of butyryl chloride to a mixture of benzene in the presence of a catalyst while stirring constantly. The temperature of the reaction is maintained for 3-4 hours, after which the mixture is cooled to below 40°C. The reactants are then stratified in a mixture of ice water and hydrochloric acid. Further, the benzene layer is separated and undergoes a series of washing steps, including water, 5% sodium hydroxide solution, and water again until neutral, followed by drying. After drying, the excess benzene is recovered through distillation. Finally, the product is purified by fractional distillation and collected as the finished butyrophenone.

Butyrophenone is an organic compound that appears as a clear colorless to yellow liquid. The chemical formula of the compound is C10H12O. The melting point of the compound ranges between 11-13 degree Celsius, and its boiling point is around 228-230 degree Celsius. It has a density of 1.021 g/mL at 25 degree Celsius. The molecular weight of the compound is 148.2 g/mol. This ketone is insoluble in water but miscible with alcohol and ether and slightly soluble in chloroform and methanol. It has a flash point of 88 degree Celsius and is stable under normal conditions. However, the compound is incompatible with strong oxidizing agents.

Product Details

Particulars Details
Product Name Butyrophenone
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

How does our Butyrophenone Production Cost Report Provide Exhaustive Data and Extensive Insights?

At Procurement Resource, we not only focus on optimizing the should cost of production for Butyrophenone but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.

We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Butyrophenone market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.

Key Questions Answered in This Report

  • What are the key requirements for setting up a Butyrophenone manufacturing plant?
  • How is Butyrophenone manufactured?
  • What is the process flow involved in producing Butyrophenone?
  • What are the raw material requirements and costs for producing Butyrophenone?
  • What is the total size of land required for setting up a Butyrophenone manufacturing plant?
  • What are the construction requirements for setting up a Butyrophenone manufacturing plant?
  • What are the machinery requirements for producing Butyrophenone?
  • What are the utility requirements and costs for producing Butyrophenone?
  • What are the manpower requirements for producing Butyrophenone?
  • What are the average salaries/wages of manpower working in a Butyrophenone manufacturing plant?
  • What are the packaging requirements and associated costs for Butyrophenone?
  • What are the transportation requirements and associated costs for Butyrophenone?
  • What are the capital costs for setting up a Butyrophenone manufacturing plant?
  • What are the operating costs for setting up a Butyrophenone manufacturing plant?
  • What should be the price of Butyrophenone?
  • What will be the income and expenditures for a Butyrophenone manufacturing plant?

Need more help?

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  • Speak to our highly skilled team of analysts for insights on the recent trends and innovations, industry best practices, key success and risk factors, product pricing, margins, return on investment, industry standards and regulations, etc.
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