Calcium Carbide Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Calcium Carbide manufacturing plant. It encompasses all critical aspects necessary for Calcium Carbide production, including the cost of Calcium Carbide production, Calcium Carbide plant cost, Calcium Carbide production costs, and the overall Calcium Carbide manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Calcium Carbide production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Calcium Carbide is a chemical compound mainly used to produce calcium cyanamide or nitrolime, calcium hydroxide and acetylene (which is a calcium carbide derivative) that is further used to produce PVC. It carries out sulfur removal in iron and from any material, which is called desulphurization. In addition, it is used as a deoxidizer that helps oxygen removal in steel manufacturing, as carbide lamps in lamps, and as headlights for automobiles. Moreover, it finds application in the manufacturing of chemicals for fertilizers and the steel industry for making and hardening steel. It is also employed with calcium phosphide in floating, self-igniting solar flares. Also, it is used in bamboo cannons as well as big-bang cannons.
The market for Calcium Carbide is driven by its usage as a reducing agent in metallurgical processes, which elevates its demand in steel production. Its usage to produce acetylene gas used in welding, cutting, and as a precursor for various chemical syntheses, fuels its market even further. Its function to produce various chemical compounds such as calcium cyanamide or nitrolime, calcium hydroxide and acetylene amplifies its market appeal. Its utilization as a ripening agent for fruits and as a precursor for calcium cyanamide, an important nitrogen fertilizer, boosts its demand in the agriculture industry. Overall, industrial Calcium Carbide procurement is influenced by its application in various industries such as steel, chemical, organic, and agricultural industries, the availability of its raw materials (lime and coke), the cost of its raw materials, regional growth, and technological advancements.
Raw Material for Calcium Carbide Production
According to the Calcium Carbide manufacturing plant project report, the key raw materials used in the production of Calcium Carbide include lime and coke.
Manufacturing Process of Calcium Carbide
The extensive Calcium Carbide production cost report consists of the following major industrial manufacturing process:
- Production from lime and coke: The manufacturing process of Calcium Carbide occurs in the electric arc furnace with lime and coke as the starting materials. The process starts with the reaction of lime and coke in an electric arc furnace at 2,200 °C (3,990 °F) to produce Calcium Carbide as the final product.
Calcium Carbide, with the chemical formula CaC2, is a chemical compound that in its pure form appears to be a colorless and odorless solid, while on the contrary, commercial Calcium Carbide can be found in a series of colours, either brown or grey, based on the impurities present (like magnesium, calcium, and other oxides). At room temperature, it is a crystalline solid and has a rock-like structure. Its technical grade produces an unpleasant odour like that of garlic in the presence of moisture. It is harmful to human consumption. It has a molecular weight/ molar mass of 64.099 g/mol and a density of 2.22 g/cm3. Its respective melting and boiling points are 2160 °C and 2300 °C.
Calcium Carbide Production Cost Processes with Cost Analysis
Calcium Carbide Production from lime and coke
This study analyzes Calcium Carbide Production from lime and coke, covering manufacturing, process flow, operating expenses, and financial considerations.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Calcium Carbide |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Calcium Carbide Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Calcium Carbide but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Calcium Carbide market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Calcium Carbide manufacturing plant?
- How is Calcium Carbide manufactured?
- What is the process flow involved in producing Calcium Carbide?
- What are the raw material requirements and costs for producing Calcium Carbide?
- What is the total size of land required for setting up a Calcium Carbide manufacturing plant?
- What are the construction requirements for setting up a Calcium Carbide manufacturing plant?
- What are the machinery requirements for producing Calcium Carbide?
- What are the utility requirements and costs for producing Calcium Carbide?
- What are the manpower requirements for producing Calcium Carbide?
- What are the average salaries/wages of manpower working in a Calcium Carbide manufacturing plant?
- What are the packaging requirements and associated costs for Calcium Carbide?
- What are the transportation requirements and associated costs for Calcium Carbide?
- What are the capital costs for setting up a Calcium Carbide manufacturing plant?
- What are the operating costs for setting up a Calcium Carbide manufacturing plant?
- What should be the price of Calcium Carbide?
- What will be the income and expenditures for a Calcium Carbide manufacturing plant?
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