Calcium Propionate Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Calcium Propionate manufacturing plant. It encompasses all critical aspects necessary for Calcium Propionate production, including the cost of Calcium Propionate production, Calcium Propionate plant cost, Calcium Propionate production costs, and the overall Calcium Propionate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Calcium Propionate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Calcium Propionate is an FDA-approved organic compound that finds broad application in various industries. The compound is widely used as a preservative in the production of food products, such as bread and cakes, to inhibit the growth of bacteria and promote its shelf life. Moreover, it also finds its application as a food-preserving agent added to processed meats, as well as some dairy products like cheese, to prevent spoilage. Additionally, the compound is also employed as an additive in animal feed to preserve it and prevent mold growth in stored feed.
The market for Calcium Propionate is primarily driven by its application as a food preservative for preserving various food products by inhibiting bacterial growth in it, which significantly boosts its demand in the food industry. Moreover, its application as a food additive in bakery products, dairy products, and processed meats to extend their shelf life further accentuates its market expansion. Additionally, its employment in the agriculture sector as an additive to mitigate mold growth in stored feed notably promotes its market growth. Furthermore, several crucial factors, such as the availability of raw material (calcium hydroxide, etc.), its pricing, its applications in the agriculture sector, employment as a preservative, advances in science, and quality standards, significantly influence industrial Calcium Propionate procurement globally.
Raw Material for Calcium Propionate Production
According to the Calcium Propionate manufacturing plant project report, the major raw material for Calcium Propionate production includes Calcium Hydroxide-Propionic Acid.
Manufacturing Process of Calcium Propionate
The extensive Calcium Propionate production cost report consists of the following industrial manufacturing process:
- Production from Propionic Acid: In this method, calcium propionate is produced by using a membrane chemical reactor. The process is initiated by the reaction of calcium hydroxide and propionic acid in the membrane chemical reactor filled with deionized water for 30-40 minutes till the pH value of the formed reaction solution is 6.4-8.0. Further, the reaction mixture is subjected to filter-pressing crystallization, followed by hydration and drying, which results in the formation of calcium propionate as the final product. This method of production is simple and free of waste. Calcium Propionate formed by this method is 99.8% pure and of stable quality.
Calcium Propionate is an organic salt with the chemical formula C6H10CaO4. It is found naturally in butter and some types of cheese and is produced synthetically by combining calcium hydroxide with propionic acid. Moreover, calcium propionate is a white crystalline powder with a molecular weight of 186.22 g/mol. In terms of solubility, this compound is highly soluble in water but partially soluble in methanol and ethanol. It is insoluble in nonpolar solvents like acetone or benzene. It can emit irritating and acrid smoke when heated to decomposition. Additionally, its density is approx 1.36g/cm³. The pH range of a saturated solution of this compound is typically between 7 and 9. Furthermore, it can coexist with some acidic compounds such as acetic acid, benzoic acid, and lactic acid.
Calcium Propionate Production Cost Processes with Cost Analysis
Calcium Propionate Production from Propionic Acid
The study offers a detailed cost analysis of Calcium Propionate Production from Propionic Acid. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Calcium Propionate |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Calcium Propionate Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Calcium Propionate but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Calcium Propionate market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Calcium Propionate manufacturing plant?
- How is Calcium Propionate manufactured?
- What is the process flow involved in producing Calcium Propionate?
- What are the raw material requirements and costs for producing Calcium Propionate?
- What is the total size of land required for setting up a Calcium Propionate manufacturing plant?
- What are the construction requirements for setting up a Calcium Propionate manufacturing plant?
- What are the machinery requirements for producing Calcium Propionate?
- What are the utility requirements and costs for producing Calcium Propionate?
- What are the manpower requirements for producing Calcium Propionate?
- What are the average salaries/wages of manpower working in a Calcium Propionate manufacturing plant?
- What are the packaging requirements and associated costs for Calcium Propionate?
- What are the transportation requirements and associated costs for Calcium Propionate?
- What are the capital costs for setting up a Calcium Propionate manufacturing plant?
- What are the operating costs for setting up a Calcium Propionate manufacturing plant?
- What should be the price of Calcium Propionate?
- What will be the income and expenditures for a Calcium Propionate manufacturing plant?
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