Carbomer Production Cost Reports

The report provides a detailed analysis essential for establishing a Carbomer manufacturing plant. It encompasses all critical aspects necessary for Carbomer production, including the cost of Carbomer production, Carbomer plant cost, Carbomer production costs, and the overall Carbomer manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Carbomer production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Carbomer is an acrylic acid polymer that has various uses in multiple industries. In pharmaceutical processes, it is employed as a suspending agent, gel base, emulsifier, and binding agent. It can be used for several uses, such as a bioavailability enhancer that controls the drug release, as a bioadhesive for making formulations stick to the skin and mucous membranes, creating a series of viscosity and flow in gels, stabilizing oral suspensions and topical medication ingredients. It is also used as artificial tears. It is present in a range of products such as skin, hair, nail, and makeup products. Furthermore, as a thickening agent, it helps control the viscosity and flow of cosmetic products. In addition, it is used in personal care products like styling gel, facial moisturizers, sunscreen, shampoo, anti-aging treatment, eye creams, cleansers, and scrubs.

The market for Carbomer is driven by its usage as a thickening agent, emulsifier, and stabilizer in products such as shampoos, lotions, and gels, which elevates its demand in the personal care and cosmetics industries. Its usage in the pharmaceutical sector as rheology modifiers, suspension stabilizers, tablet binders, mucoadhesive aids, and bioavailability enhancers to enhance bioavailability and provide controlled release of medications boosts its market growth. Its applications beyond personal care and pharmaceuticals, in paints, coatings, adhesives, and cleaners, due to its thickening and stabilizing properties, further promote its market expansion. The global rise in popularity of cosmetic and personal care products influences industrial Carbomer procurement along with other factors such as increasing healthcare awareness among consumers and innovations in the healthcare sector.

Raw Material for Carbomer Production

According to the Carbomer manufacturing plant project report, the key raw material used in the production of Carbomer includes propane.

Manufacturing Process of Carbomer

The extensive Carbomer production cost report consists of the following major industrial manufacturing process:

• Production by Catalytic Oxidation of Propane in Gaseous Phase: The manufacturing process of Carbomer (polyacrylic acid) occurs by catalytic oxidation of propane in the gaseous phase. In this process, propylene or propane is sent to an evaporator for gasification, followed by catalytic oxidation to form acrylic acid and by-products. The reaction products and an absorbing solvent are added into an absorbing equipment that yields an aqueous solution of acrylic acid, followed by the distillation to give high-purity acrylic acid. The acrylic acid is then sent into a polyacrylic acid production plant, where the heat recovered from acrylic acid production is utilized to purify the polyacrylic acid to produce highly purified Carbomer or polyacrylic acid.

Carbomer is an acrylic acid polymer (a series of polymers mostly made from acrylic acid). It converts a liquid into a nice gel formula, usually used at 1% or less in most formulations. The chemical with the chemical formula C3H4O2 (for the monomer acrylic acid) appears to be white and a fluffy powder. These synthetic ingredients are used in products owing to their suspending, emulsifying, and thickening properties. It thickens formulations, making them more viscous and helping control the consistency, improving texture by providing a clear, gel-like consistency, enhancing the flow of solutions, and stabilizing formulations.