Carbomer Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Carbomer manufacturing plant. It encompasses all critical aspects necessary for Carbomer production, including the cost of Carbomer production, Carbomer plant cost, Carbomer production costs, and the overall Carbomer manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Carbomer production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Carbomer is an acrylic acid polymer that has various uses in multiple industries. In pharmaceutical processes, it is employed as a suspending agent, gel base, emulsifier, and binding agent. It can be used for several uses, such as a bioavailability enhancer that controls the drug release, as a bioadhesive for making formulations stick to the skin and mucous membranes, creating a series of viscosity and flow in gels, stabilizing oral suspensions and topical medication ingredients. It is also used as artificial tears. It is present in a range of products such as skin, hair, nail, and makeup products. Furthermore, as a thickening agent, it helps control the viscosity and flow of cosmetic products. In addition, it is used in personal care products like styling gel, facial moisturizers, sunscreen, shampoo, anti-aging treatment, eye creams, cleansers, and scrubs.
The market for Carbomer is driven by its usage as a thickening agent, emulsifier, and stabilizer in products such as shampoos, lotions, and gels, which elevates its demand in the personal care and cosmetics industries. Its usage in the pharmaceutical sector as rheology modifiers, suspension stabilizers, tablet binders, mucoadhesive aids, and bioavailability enhancers to enhance bioavailability and provide controlled release of medications boosts its market growth. Its applications beyond personal care and pharmaceuticals, in paints, coatings, adhesives, and cleaners, due to its thickening and stabilizing properties, further promote its market expansion. The global rise in popularity of cosmetic and personal care products influences industrial Carbomer procurement along with other factors such as increasing healthcare awareness among consumers and innovations in the healthcare sector.
Raw Material for Carbomer Production
According to the Carbomer manufacturing plant project report, the key raw material used in the production of Carbomer includes propane.
Manufacturing Process of Carbomer
The extensive Carbomer production cost report consists of the following major industrial manufacturing process:
- Production by Catalytic Oxidation of Propane in Gaseous Phase: The manufacturing process of Carbomer (polyacrylic acid) occurs by catalytic oxidation of propane in the gaseous phase. In this process, propylene or propane is sent to an evaporator for gasification, followed by catalytic oxidation to form acrylic acid and by-products. The reaction products and an absorbing solvent are added into an absorbing equipment that yields an aqueous solution of acrylic acid, followed by the distillation to give high-purity acrylic acid. The acrylic acid is then sent into a polyacrylic acid production plant, where the heat recovered from acrylic acid production is utilized to purify the polyacrylic acid to produce highly purified Carbomer or polyacrylic acid.
Carbomer is an acrylic acid polymer (a series of polymers mostly made from acrylic acid). It converts a liquid into a nice gel formula, usually used at 1% or less in most formulations. The chemical with the chemical formula C3H4O2 (for the monomer acrylic acid) appears to be white and a fluffy powder. These synthetic ingredients are used in products owing to their suspending, emulsifying, and thickening properties. It thickens formulations, making them more viscous and helping control the consistency, improving texture by providing a clear, gel-like consistency, enhancing the flow of solutions, and stabilizing formulations.
Carbomer Production Cost Processes with Cost Analysis
Carbomer (polyacrylic acid) Production by Catalytic Oxidation of Propane in Gaseous Phase
The study offers a detailed cost analysis of Carbomer (polyacrylic acid) Production by Catalytic Oxidation of Propane in Gaseous Phase. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Carbomer |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Carbomer Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Carbomer but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Carbomer market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Carbomer manufacturing plant?
- How is Carbomer manufactured?
- What is the process flow involved in producing Carbomer?
- What are the raw material requirements and costs for producing Carbomer?
- What is the total size of land required for setting up a Carbomer manufacturing plant?
- What are the construction requirements for setting up a Carbomer manufacturing plant?
- What are the machinery requirements for producing Carbomer?
- What are the utility requirements and costs for producing Carbomer?
- What are the manpower requirements for producing Carbomer?
- What are the average salaries/wages of manpower working in a Carbomer manufacturing plant?
- What are the packaging requirements and associated costs for Carbomer?
- What are the transportation requirements and associated costs for Carbomer?
- What are the capital costs for setting up a Carbomer manufacturing plant?
- What are the operating costs for setting up a Carbomer manufacturing plant?
- What should be the price of Carbomer?
- What will be the income and expenditures for a Carbomer manufacturing plant?
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