Citral Production Cost Reports

The report provides a detailed analysis essential for establishing a Citral manufacturing plant. It encompasses all critical aspects necessary for Citral production, including the cost of Citral production, Citral plant cost, Citral production costs, and the overall Citral manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Citral production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Citral is an unsaturated aldehyde compound used in the fragrance industry, where it functions as an important ingredient in perfumes and cosmetics to enhance scent profiles. In the food sector, it is used as a natural flavoring agent and has preservative qualities. It is also important in pharmaceuticals as a precursor to synthesize essential vitamins and has antimicrobial properties. Additionally, Citral is utilized in agricultural applications as an insect repellent, in household cleaning products for its scent and antibacterial effects, and aromatherapy for its calming benefits.

The market for Citral is majorly driven by its application as an important ingredient in perfumes, cosmetics, and food items, coupled with the rising consumer preferences for natural and aromatic products, elevates its demand in the fragrance and flavor industries. Its incorporation in soaps, detergents, and hygiene products, boosts its market expansion. Its utilization in various sectors, such as food and beverages, pharmaceuticals, and cosmetics, also fuels its market growth. The global shift towards natural flavors and fragrances over synthetic alternatives influences manufacturers to explore Citral as a preferred ingredient due to its natural origin and beneficial properties, which support its market growth. Additionally, the cost and availability of the raw materials required to produce Citral, such as prenol, prenal, and dihydrolinalool, further impact industrial Citral procurement.

Raw Material for Citral Production

According to the Citral manufacturing plant project report, the key raw materials used in the production of Citral include prenol-prenal; dihydrolinalool.

Manufacturing Process of Citral

The extensive Citral production cost report consists of the following major industrial manufacturing processes:

1. Production from prenol and prenal: The manufacturing process of Citral occurs with prenol and prenal as the starting materials. In this process, prenol and prenal undergo condensation to form an acetal, followed by cracking to produce Citral. The reactions occur in the presence of a lithium halide (e.g., lithium chloride) as the catalyst.
2. Production from dihydrolinalool: The production process of Citral occurs from dihydrolinalool in the presence of vanadium as a catalyst and alkanol as a co-catalyst. The process involves heating dihydrolinalool in the presence of vanadium and an alkanol containing 17-18 carbon atoms, followed by distillation to produce Citral.

Citral (3,7-dimethyl-2,6-octadienal) with the chemical formula C10H16O is an unsaturated aldehyde that is a major component of the peel oil of citrus fruits, mainly in lemon and orange peel. It mainly consists of two isomers: geranial (E-isomer) and neral (Z-isomer), both monoterpene aldehydes. Citral is naturally present in various plants, such as Nepeta nepetella and Curcuma amada, and in the essential oils of Lemongrass, Lemon balm, and Lemon verbena. It can also be produced by certain microorganisms under specific conditions. Citral has a pale yellow liquid appearance and a distinct lemon-like odor. It is insoluble in water but dissolves in ethanol, diethyl ether, and mineral oil. It exists as two isomers: Citral A (E-isomer) and Citral B (Z-isomer). Its density is 0.9 g/cm³, and its melting point is below -10°C.