Dibutyl Sebacate Production Cost Reports

The report provides a detailed analysis essential for establishing a Dibutyl Sebacate manufacturing plant. It encompasses all critical aspects necessary for Dibutyl Sebacate production, including the cost of Dibutyl Sebacate production, Dibutyl Sebacate plant cost, Dibutyl Sebacate production costs, and the overall Dibutyl Sebacate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Dibutyl Sebacate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Dibutyl Sebacate is a fatty acid ester that works as a plasticizer in various industries. It is used in plastics industry, serving as a plasticizer for PVC, cellulose acetate, and rubber, and improves flexibility and durability. It is also used in artificial leather, industrial rubber goods, linoleum, and polymeric building materials. Dibutyl Sebacate is used in the pharmaceutical industry as a plasticizer in film coatings for tablets, beads, and granules and in controlled-release formulations where it improves the release characteristics of multiple actives. It is utilized in the cosmetic industry to add flexibility and durability to nail polishes to prevent chipping and acts as a solvent in perfumes and colognes for fragrance oils. It is a food-safe material and is thus used in products designed to come into contact with food. It is also used in shaving lotions and greases as a lubricating ingredient and flavoring agent in non-alcoholic beverages, ice creams, candies, and baked goods. 

Dibutyl Sebacate is an important plasticizer and fatty acid ester employed in various industries that drives its market demand. It enhances the flexibility and durability of materials such as PVC, cellulose acetate, and rubber, playing a key role in industries like construction with applications in artificial leather and linoleum. In pharmaceuticals, it is used in tablet coatings and controlled-release formulations, while in cosmetics, it improves nail polish performance and serves as a solvent in colognes. Additionally, it is found in food-contact materials, shaving lotions, greases, and as a flavoring in food products. Altogether, industrial Dibutyl Sebacate procurement majorly depends on fluctuations in its demand for polymers, low-temperature performance, oil resistivity, and rising demand for flexible packaging solutions.

Raw Material for Dibutyl Sebacate Production

According to the Dibutyl Sebacate manufacturing plant project report, the key raw materials used in the production of Dibutyl Sebacate include Butanol-Sebacic Acid-Sulfuric Acid.

Manufacturing Process of Dibutyl Sebacate

The extensive Dibutyl Sebacate production cost report consists of the following major industrial manufacturing process:

• From Butanol, Sebacic Acid, and Sulfuric Acid: The manufacturing process of Dibutyl Sebacate involves an esterification reaction. The process starts with a reaction between butanol and sebacic acid. The reaction takes place in the presence of sulfuric acid as a strong catalyst, forming Dibutyl Sebacate.

Dibutyl Sebacate is a colorless liquid base with no odor. Its chemical formula is C18H34O4, with a molecular weight of 314.5 g/mol. Its density is around 0.94 g/cm3 under normal conditions, and its autoignition temperature is measured at approximately 365 °C with a flash point at 196°C. It is insoluble in water but dissolves in other chemical solvents, including alcohols and oils, and is also soluble in ethyl ether. Its melting point is around -10 °C, and its boiling point is measured approximately at 344.5 °C. It decomposes on heating at an elevated temperature while emitting acrid fumes into the air.