Dimethyl Carbonate Production Cost Reports

Chemicals

The report provides a detailed analysis essential for establishing a dimethyl carbonate manufacturing plant. It encompasses all critical aspects necessary for dimethyl carbonate production, including the cost of dimethyl carbonate production, dimethyl carbonate plant cost, dimethyl carbonate production costs, and the overall dimethyl carbonate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a dimethyl carbonate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Dimethyl Carbonate Production Cost Report

Dimethyl carbonate is a chemical fluid that is largely associated with electronic, plastic, construction, chemical, and petrochemical industries. The compound serves as a thermoset resin blend that is included in adhesives, coatings, such as paints, and more. It is utilized for the production of plastic and resin varieties. It is a co-solvent and acts as an electrolyte in lithium-ion batteries. It is an eco-friendly solvent that is used in the production of cleansing and degreasing products, including disinfectants, etc. It can also be used as a fuel additive in gasoline production. Moreover, it serves as a raw material in certain chemical reactions, including methylations, carbonylation, and carbomethoxylation reactions.

The market for dimethyl carbonate, commonly known as DMC, is strongly driven by its demand as a chemical fluid for electronic, chemical, petrochemical, and plastic industries. Its large-scale application as a thermoset resin blend for plastic and coatings production increases its demand and strengthens its market growth. Similarly, its usage in synthesizing another compound, in chemical reactions (including methylation, etc.), as well as production of degreasing and cleansing chemical products, drives its demand in the chemical industry. Moreover, its usage in gasoline production fuels its demand in the petrochemical sectors. Industrial dimethyl carbonate procurement is majorly dependent upon the variations observed in its demand, as well as its market prices and distribution. Hence, its demand as a chemical fluid in plastic, resin, electronic, chemical, and petrochemical industries, along with its market prices and supply, is essential for its procurement in the market.

Raw Material for Dimethyl Carbonate Production

According to the dimethyl carbonate manufacturing plant project report, the key raw material for dimethyl carbonate production includes methyl nitrite; phosgene-methanol; oxygen-carbon monoxide-methanol; methanol-ethylene carbonate; carbon dioxide.

Manufacturing Process of Dimethyl Carbonate

The extensive dimethyl carbonate production cost report consists of the major industrial manufacturing process:

  • By Carbonylation Reaction: Dimethyl carbonate or DMC can be produced by the carbonylation of dimethyl nitrite in the presence of a catalyst.
  • From Phosgene and Methanol: Dimethyl carbonate is a chemical compound, prepared by the chemical reaction between phosgene and methanol.
  • From Methanol: The production process of dimethyl carbonate is carried out by the oxidative carbonylation of methanol in the presence of a catalyst.
  • By Transesterification Reaction: DMC or dimethyl carbonate is synthesized by the transesterification of methanol with ethylene carbonate.
  • From Carbon Dioxide: Dimethyl carbonate is prepared by the conversion of carbon dioxide in the presence of a catalyst.

Dimethyl carbonate is an organic compound and is abbreviated by DMC. It is in the form of carbonate ester. It is produced through the carbonation process. Oxygen, Methanol, and Carbon Monoxide react with each other in the presence of the catalyst copper chloride. It is extensively employed as a methylating agent.

The structural formula of dimethyl carbonate is C3H6O3, and its molecular weight is 90.08 g/mol. The boiling point of dimethyl carbonate is 90 °C and its solubility in water is 13.9 g/100 mL. The melting point of dimethyl carbonate is 2 to 4 °C (36 to 39 °F; 275 to 277 K).  It is colourless and flammable in nature.

Dimethyl Carbonate Production Cost Processes with Cost Analysis

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DMC Production via Catalytic Redox Process

This report presents a detailed cost analysis of DMC production from methylnitrite using the catalytic redox process.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

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DMC Production from Phosgene and Methanol

This report presents a detailed cost analysis of DMC production from phosgene and methanol.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

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Dimethyl Carbonate Production from Methanol

This process converts Methanol by oxidative carbonylation. Carbon Monoxide, Oxygen and Methanol are the main ingrediants that react.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

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Dimethyl Carbonate Production from Ethylene Carbonate

This process uses methanol and Ethylene Carbonate as the main ingredient. The process is known as transesterification process.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

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Dimethyl Carbonate Production from Carbon Dioxide

This process converts Carbon Dioxide to Methanol. Carbon Dioxide is chemically inert and and kinetically stable.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

Product Details

Particulars Details
Product Name Dimethyl Carbonate
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

How does our Dimethyl Carbonate Production Cost Report Provide Exhaustive Data and Extensive Insights?

At Procurement Resource, we not only focus on optimizing the should cost of production for Dimethyl Carbonate but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
 
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Dimethyl Carbonate market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.

Key Questions Answered in This Report

  • What are the key requirements for setting up an Dimethyl Carbonate manufacturing plant?
  • How is Dimethyl Carbonate manufactured?
  • What is the process flow involved in producing Dimethyl Carbonate?
  • What are the raw material requirements and costs for producing Dimethyl Carbonate?
  • What is the total size of land required for setting up a Dimethyl Carbonate manufacturing plant?
  • What are the construction requirements for setting up a Dimethyl Carbonate manufacturing plant?
  • What are the machinery requirements for producing Dimethyl Carbonate?
  • What are the utility requirements and costs for producing Dimethyl Carbonate?
  • What are the manpower requirements for producing Dimethyl Carbonate?
  • What are the average salaries/wages of manpower working in a Dimethyl Carbonate manufacturing plant?
  • What are the packaging requirements and associated costs for Dimethyl Carbonate?
  • What are the transportation requirements and associated costs for Dimethyl Carbonate?
  • What are the capital costs for setting up a Dimethyl Carbonate manufacturing plant?
  • What are the operating costs for setting up a Dimethyl Carbonate manufacturing plant?
  • What should be the price of Dimethyl Carbonate?
  • What will be the income and expenditures for the Dimethyl Carbonate manufacturing plant?

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