Ferulic Acid Production Cost Reports

The report provides a detailed analysis essential for establishing a Ferulic Acid manufacturing plant. It encompasses all critical aspects necessary for Ferulic Acid production, including the cost of Ferulic Acid production, Ferulic Acid plant cost, Ferulic Acid production costs, and the overall Ferulic Acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Ferulic Acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Ferulic Acid is an organic chemical compound with a wide range of applications across various industrial sectors. It is widely used as a potent free radical scavenger that helps in protecting cells from oxidative stress. It is also used as an intermediate in the production of various pharmaceutical compounds due to its anti-inflammatory and neuroprotection properties. It also finds its application as a precursor in the synthesis of cinametic acid and other industrially used chemical compounds. It is also utilized as a food preservative for its antioxidant properties, helping to preserve food quality. It also serves as a precursor to Vanillin, which is a popular flavoring agent in foods and beverages. It is often used as an ingredient in the formulation of various skincare and cosmetic products like sunscreens and skin lotions.

The primary factor that drives the market for Ferulic Acid is primarily led by its demand as an antioxidant used in manufacturing various pharmaceuticals. Its application as an antioxidant and anti-inflammatory agent in the treatment of cardiovascular health, diabetes management, and migraine also fuels its demand in the medical and pharmaceutical industries. Its involvement as a preservative and flavoring agent in the preparation of a variety of food products to extend its shelf life further enhances its demand in the food industry.

Its usage as a brightening component in the production of face creams, lotions, and certain antiaging products also contributes to its demand in the cosmetics industry. Its usage as a starting material in the manufacturing of Vanillin, which is further used in making perfumes and scents, also fuels its demand in the fragrance industry. Ferulic acid is obtained from natural sources like rice bran, wheat, and oats. The availability of these agricultural raw materials can fluctuate due to farming conditions, seasonal changes, and geopolitical factors, which directly impact the supply of ferulic acid and industrial Ferulic Acid procurement. Compliance with regulations from bodies like the FDA or EMA regarding its usage in foods and cosmetics further impacts its production cost and procurement strategies.

Raw Material for Ferulic Acid Production

According to the Ferulic Acid manufacturing plant project report, the major raw material for Ferulic Acid production includes Rice Bran Pitch.

Manufacturing Process of Ferulic Acid

The extensive Ferulic Acid production cost report consists of the following industrial manufacturing process:

• Production from Rice Bran Pitch: This method of production involves the use of agricultural industrial waste like rice bran pitch to give Ferulic Acid as the product. The process starts with the treatment of rice bran with dilute sulfuric acid, followed by alkaline hydrolysis by using NaOH and purification results in the formation of Ferulic Acid as the final product.

Ferulic acid is a derivative of hydroxycinnamic acid with the molecular formula C10H10O4. The molecular weight of the compound is 194.18 g/mol. It appears as a light-yellow crystalline powder or solid and is slightly soluble in cold water (0.78 g/L) but more soluble in hot water, ethanol, and ethyl acetate. The melting point of the compound is 168-172°C, and its boiling point is around 250.62°C. The compound has a density of 1.316 g/cm³ at 20°C. Ferulic acid has a pKa value of 4.58 ± 0.10 and a LogP value of 1.51. It is unstable in aqueous solutions, especially when exposed to light and at relative humidity above 76% due to its hygroscopic nature. The compound can form salts and esters (ferulates) and also acts as an antioxidant. It serves as a precursor in the biosynthesis of lignin and other aromatic compounds.