Furfuryl Alcohol Production Cost Reports

The report provides a detailed analysis essential for establishing a furfuryl alcohol manufacturing plant. It encompasses all critical aspects necessary for furfuryl alcohol production, including the cost of furfuryl alcohol production, furfuryl alcohol plant cost, furfuryl alcohol production costs, and the overall furfuryl alcohol manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an furfuryl alcohol production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Furfuryl Alcohol is a furfural derivative that is primarily employed as a monomer to synthesize furan resins that are further used to make several coatings, adhesives, and cement. In the chemical industry, it works like an intermediate to carry out chemical synthesis and to synthesize lysine, vitamin C, and levulinic acid. It can also be used as a lubricant and as a dispersing agent. It has various end uses, such as producing corrosion-resistant fiber-reinforced plastics, cement, and mortars. Moreover, it is also used in the formulation of paint thinners and cleaning compounds and as a chemical building block for drug synthesis. It also works like a viscosity reducer for epoxy resins.

The alcohol is used to fabricate foundry resins, producing P-series fuels in liquid alkanes as well as for food production. Furfuryl alcohol is used as a carbon source to synthesize titanium carbide nanofibers/nanoribbons, which can be employed in carbide-derived carbon (CDC) material preparation. Similarly, it is used to synthesize ethyl levulinate, a biofuel from lignocellulosic residues as a starter material, make colloidal microporous carbon spheres, and prepare cyclopentanone via aqueous phase hydrogenation reaction using metal catalysts.

The market for furfuryl alcohol is dependent upon its demand in the chemical, resin, construction, and food industries. Its application in the production of chemical resins, lubricants, coatings, etc., fuels its demand in the chemical industry. Similarly, its utilization in the production of cement mixtures and mortars altogether fuels its demand in the construction and chemical industries. Moreover, its usage in the preparation and production of its derivatives for other commercial applications, including food processing etc., boosts its demand in the global market.

Industrial furfuryl alcohol procurement is chiefly influenced by factors including its demand in the chemical, construction, and resin industries, as well as its prices and supply. Hence, variations in its demand as a furfural derivative, along with the fluctuations observed in its market prices, distribution, etc., directly govern its procurement across various regions.

Raw Material for Furfuryl Alcohol Production

According to the furfuryl alcohol manufacturing plant project report, the key raw material for furfuryl alcohol production includes furfural-hydrogen.

Manufacturing Process of Furfuryl Alcohol

The extensive furfuryl alcohol production cost report consists of the major industrial manufacturing process:

• By Hydrogenation Reaction: furfuryl alcohol is produced by the hydrogenation of furfural using hydrogen.

Furfuryl Alcohol (C4H3OCH2OH) is a furan bearing a hydroxymethyl substituent at the 2-position. It functions like a Maillard reaction product that is a primary alcohol and a member of Furans. It is naturally found in Prunus mume, Campsis grandiflora, and other organisms. It is mainly produced by the hydrogenation of furfural that uses organic biomass material, including sugarcane bagasse, corncobs, and rice hulls.

The liquid appears to be a clear, colorless liquid but turns amber when aged. It is denser than water and has a molecular weight of 98.098 g/mol. It is also known for its low viscosity and excellent solvent properties. It has a respective flash and boiling point of 167 °F and 171 °F. It is a highly reactive compound and plays a role in the production of binder compounds. Upon contact, it can irritate the eyes, skin, and mucous membranes and might be toxic upon ingestion and inhalation.