Gamma Acid Production Cost Reports

The report provides a detailed analysis essential for establishing a Gamma Acid manufacturing plant. It encompasses all critical aspects necessary for Gamma Acid production, including the cost of Gamma Acid production, Gamma Acid plant cost, Gamma Acid production costs, and the overall Gamma Acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Gamma Acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Gamma acid is a sulfonic acid derivative of naphthalene that is used in dyestuff and coating chemical industries. It works as an intermediate in the production of azo dyes that are used in the textile and fabric industry. The acid is essential for dyeing certain varieties of textile and fabric materials. It is used to color coat and dye hydrophilic textiles such as viscose rayon and cotton fabrics.

Gamma acid is used in manufacturing direct dyes that can be applied directly to fabrics without a mordant, such as Direct Diazo Black BH and Direct Red F. It also works as a chemical indicator in analytical chemistry due to its colorimetric properties and is involved in synthesizing other chemical compounds. It is non-toxic but should be handled carefully due to its corrosive nature and stored in sealed containers away from direct sunlight to maintain its stability.

Industrial Gamma Acid procurement is influenced by its demand as a dyestuff intermediate in dye, textile, and fabric industries. Its usage in the preparation of water-soluble azo dye varieties, which are further used to coat and color fabrics such as cotton, boosts its demand in the chemical market. Its fine solubility drives its demand to produce azo dyes. Its applications in the paper and leather industries further contribute to market growth. The expansion of the chemical manufacturing sector, particularly in emerging economies, also plays an important role in its growing demand as an intermediate. Also, environmental regulations force manufacturers to seek safer alternatives or modify processes, which further leads to its growing demand.

Raw Material for Gamma Acid Production

According to the Gamma Acid manufacturing plant project report, the key raw materials used in the production of Gamma Acid include (Beta-Naphthalene)-Sulfuric Acid-Ammonia Liquor-Sodium Bisulfite.

Manufacturing Process of Gamma Acid

The extensive Gamma Acid production cost report consists of the following major industrial manufacturing process:

• From Beta-Naphthalene, Sulfuric Acid, Ammonia Liquor, and Sodium Bisulfite: The manufacturing process of Gamma Acid involves several steps. First, beta-naphthalene goes through sulfonation using sulfuric acid, resulting in the formation of 2-hydroxy-6,8-disulfonic acid. This compound is then heated with water and cooled to get 2-hydroxy naphthalene-6,8-disulfonic acid. After that, the product is filtered and treated with a mixture of ammonia liquor and sodium bisulfite in a high-pressure reactor, which leads to the amination of 2-hydroxy naphthalene-6,8-disulfonic acid, forming 2-amino-8-naphthol-6-sulfonic acid. Finally, sulfur dioxide is removed from the product, and it is filtered, washed with hot water, and dried to get Gamma Acid as the final product.

Gamma acid is a light gray to gray-colored powder with a chemical formula C10H9NO4S, and its molecular weight is 239 g/mol. Its density value is 1.4 g/cm3 at a standard temperature of 25 °C. It is a flammable chemical compound that is majorly considered as an azo dye in the chemical market. Its boiling point is at around 458 °C, and it remains stable under normal conditions but is flammable and goes through decomposition on heating. It is soluble in oil solvents and can also be dissolved in water. Its fine solubility in water and oil-based solvents makes it useful in the preparation of different coating chemicals.