Hydroxypropyl Distarch Phosphate (HDP) Production Cost Reports

Food and Beverages

The report provides a detailed analysis essential for establishing a Hydroxypropyl distarch phosphate (HDP) manufacturing plant. It encompasses all critical aspects necessary for Hydroxypropyl distarch phosphate (HDP) production, including the cost of Hydroxypropyl distarch phosphate (HDP) production, Hydroxypropyl distarch phosphate (HDP) plant cost, Hydroxypropyl distarch phosphate (HDP) production costs, and the overall Hydroxypropyl distarch phosphate (HDP) manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Hydroxypropyl distarch phosphate (HDP) production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Hydroxypropyl distarch phosphate (HDP) is a modified, resistant starch used in various applications. The addition of hydroxypropyl ether groups during HDP's synthesis enhances its stability to acids, alkalis, heat, and enzymes. In the food industry, it is used in sauces, yogurt, ice cream, fruit pie fillings, etc., to stabilize and thicken products, ultimately improving their texture and extending shelf-life.

HDP is also preferred as a thickener in cosmetics and personal care products, providing a smooth consistency. It is employed in the manufacturing of building materials to dissolve water and retain shape and viscosity. In the oil and gas industry, HDP is used as an ingredient in coolants and lubricants. HDP's heat resistance is leveraged in paper, textile, and wood processing.

Hydroxypropyl Distarch Phosphate (HDP) market is driven by its varied range of applications across food, cosmetics, and industrial sectors. HDP's stabilizing, emulsifying, and thickening properties, paired with stability towards heat, acids, alkalis, and enzymes, increase its demand. HDP is approved as a food additive with the INS number 1442 and E-number E1442, ensuring its safe use in food products. Also, its multipurpose use in industries like paper, textile, oil- gas makes it a sought-after product.  So, the changes in demand in industries like food, personal care, cosmetics, oil gas, paper, textile, wood, etc. products, along with their production prices, market prices, and logistics, directly affect industrial Hydroxypropyl distarch phosphate (HDP) procurement across the globe.

Raw Material for Hydroxypropyl distarch phosphate (HDP) Production

According to the Hydroxypropyl distarch phosphate (HDP) manufacturing plant project report, the key raw materials used in the production of Hydroxypropyl distarch phosphate (HDP) include Potato starch-sodium sulphate-Propylene oxide-sodium tri metaphosphate-Sodium hydroxide.

Manufacturing Process of Hydroxypropyl distarch phosphate (HDP)

The detailed Hydroxypropyl distarch phosphate (HDP) production cost report consists of the following major industrial manufacturing processes:

  • From Potato Starch, Sodium sulfate, Propylene oxide, Sodium tri metaphosphate, and Sodium hydroxide: There are several steps involved in the industrial manufacturing of HDP. First, potato starch and sodium sulfate are added to water and stirred evenly to make a slurry. After the preparation of slurry sodium hydroxide is added to adjust the pH to 11-12. Once the pH is achieved, sodium trimetaphosphate is added to it and stirred for 30 minutes. The starch is treated with phosphoric acid that introduces ester groups, creating distarch phosphate. The distarch phosphate is then reacted with propylene oxide, forming hydroxypropyl distarch phosphate. The final product is washed and dried to obtain Hydroxypropyl distarch phosphate (HDP) powder.

Hydroxypropyl Distarch Phosphate (HDP) is a fine, white, or off-white powder. It is soluble in hot water and swells in cold or warm water but insoluble in fats and ethanol. This modification during synthesis introduces hydroxypropyl ether groups in HDP which enhances the stability of HDP against heat, acids, alkalis, and enzymes. HDP serves as a stabilizer, emulsifier, and thickener that helps maintain the physical properties and uniform consistency of various food products. Its ability to enable the mixing of immiscible liquids and increase viscosity makes HDP a valuable ingredient across a wide range of applications.

Product Details

Particulars Details
Product Name Hydroxypropyl Distarch Phosphate (HDP)
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

Key Questions Answered in This Report

  • What are the key requirements for setting up a Hydroxypropyl distarch phosphate (HDP) manufacturing plant?
  • How is Hydroxypropyl distarch phosphate (HDP) manufactured?
  • What is the process flow involved in producing Hydroxypropyl distarch phosphate (HDP)?
  • What are the raw material requirements and costs for producing Hydroxypropyl distarch phosphate (HDP)?
  • What is the total size of land required for setting up a Hydroxypropyl distarch phosphate (HDP) manufacturing plant?
  • What are the construction requirements for setting up a Hydroxypropyl distarch phosphate (HDP) manufacturing plant?
  • What are the machinery requirements for producing Hydroxypropyl distarch phosphate (HDP)?
  • What are the utility requirements and costs for producing Hydroxypropyl distarch phosphate (HDP)?
  • What are the manpower requirements for producing Hydroxypropyl distarch phosphate (HDP)?
  • What are the average salaries/wages of manpower working in a Hydroxypropyl distarch phosphate (HDP) manufacturing plant?
  • What are the packaging requirements and associated costs for Hydroxypropyl distarch phosphate (HDP)?
  • What are the transportation requirements and associated costs for Hydroxypropyl distarch phosphate (HDP)?
  • What are the capital costs for setting up a Hydroxypropyl distarch phosphate (HDP) manufacturing plant?
  • What are the operating costs for setting up a Hydroxypropyl distarch phosphate (HDP) manufacturing plant?
  • What should be the price of Hydroxypropyl distarch phosphate (HDP)?
  • What will be the income and expenditures for a Hydroxypropyl distarch phosphate (HDP) manufacturing plant?

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