Isobutene Production Cost Reports

The report provides a detailed analysis essential for establishing an Isobutene manufacturing plant. It encompasses all critical aspects necessary for Isobutene production, including the cost of Isobutene production, Isobutene plant cost, Isobutene production costs, and the overall Isobutene manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Isobutene production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Isobutene is a hydrocarbon compound that has various applications. It is used in the production of isooctane and high-octane aviation gasoline. It also works like a vital building block in citral, linalool, and geraniol applications. It functions like a starting material in the production of many polymers or end products like polyisobutene (PIB) (that is used as a lubricant and fuel additive), butyl rubber (used in the production of tires, hoses, or adhesives and sealants for air-impermeable inner coatings car tires), as an important intermediate in antioxidants production and other applications. In cleaning products, it finds the use of a fragrant since it gives dishwashing detergents, etc., a pleasant citrus, lavender, or rose scent. Upon its reaction with methanol and ethanol, it is used to make gasoline oxygenates methyl tert-butyl ether (MTBE) and ethyl tert-butyl ether (ETBE). It is also used to produce methacrolein. It is employed for vitamin A synthesis as well.

The market for Isobutene is driven by its usage to produce synthetic rubber, mainly butyl rubber, which is used in tire manufacturing. Its utilization as a fuel additive to enhance fuel efficiency and performance in airplanes elevates its demand in the aerospace industry. The rising awareness of environmental concerns and the shift towards bio-based chemicals amplify its market appeal.

The global popularity of the automotive sector also increases the need for isobutene-derived products, which boosts its market growth. The chemical’s role in the synthesis of methyl tert-butyl ether (MTBE) and ethyl tert-butyl ether (ETBE), as well as the industrial applications of such chemicals, contribute to its market expansion. Additionally, advanced production and emission technologies to restrict carbon emissions further influence industrial Isobutene procurement.

Raw Material for Isobutene Production

According to the Isobutene manufacturing plant project report, the key raw materials used in the production of Isobutene include C4 hydrocarbon fraction; isobutane.

Manufacturing Process of Isobutene

The extensive Isobutene production cost report consists of the following major industrial manufacturing processes:

• Production via the Extraction Process: The manufacturing process of Isobutene occurs via the two-stage extraction process. The process involves the separation of Isobutene from the C4 hydrocarbon fraction of the naphtha cracker by using aqueous sulfuric acid.
• Production via the Dehydrogenation Process: The production process of Isobutene occurs via the dehydrogenation of isobutane in the presence of a Cr2O3–Al2O3 catalyst at a temperature of 850 K by using a fluidized bed reactor to produce Isobutene as the final product.

Isobutene or Isobutylene (C4H8) is an isomeric C4 hydrocarbon with significant industrial importance. It is an alkene that is prop-1-ene replaced by a methyl group at position 2. It is an alkene and a gas molecular entity. Isobutylene is a colorless gas that has a faint petroleum-like odor. It has vapors that are heavier than air. It is a stable and flammable gas that readily forms an explosive mixture with air. It is easy to ignite and can be easily liquefied under pressure. Its contact can lead to frostbite. It is shipped in the form of a liquefied gas under its vapor pressure. It is not soluble in water. It has a molar mass of 56.11 g mol-1 and a density of 0.5879 g/cm3. It has respective melting and boiling points of −140°C and −6.9°C(lit.).