Isobutyl Mercaptan (IBM) Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an Isobutyl Mercaptan (IBM) manufacturing plant. It encompasses all critical aspects necessary for Isobutyl Mercaptan (IBM) production, including the cost of Isobutyl Mercaptan (IBM) production, Isobutyl Mercaptan (IBM) plant cost, Isobutyl Mercaptan (IBM) production costs, and the overall Isobutyl Mercaptan (IBM) manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Isobutyl Mercaptan (IBM) production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Isobutyl Mercaptan (IBM) is an organic chemical compound with several important industrial applications. It is widely used as an odorant for natural gas and liquefied petroleum gas (LPG). Natural gas is odorless, and adding IBM provides a distinctive, pungent smell that allows for easy detection of gas leaks, enhancing safety in residential and industrial settings. It also serves as an intermediate in the synthesis of various chemicals, active pharmaceutical ingredients (APIs), and agrochemicals.
It also finds its application as a component in the production of high-octane gasoline to improve fuel quality. It is also utilized as a vulcanizing agent in rubber production and as a cross-linking agent in the manufacture of polyethylene and polypropylene. It is often used as an intermediate in the production of fragrances for consumer products.
The market for Isobutyl Mercaptan (IBM) is mainly led by its demand as an odorant for natural gas and as a component in petroleum refining. Its utilization as an odorant to add a strong odor to natural gas and LPG and improve safety largely boosts its demand in the oil & gas and industrial safety industries. Its usage as a component in the manufacturing of high-octane gasoline to boost performance also contributes to its demand in the petroleum industry.
Its usage as an intermediate in the production of fragrances, specialty chemicals, herbicides, and fungicides further enhances its demand in the perfume, chemical, and agrochemical industries. Its usage as a chemical intermediate in the synthesis of active pharmaceutical ingredients (APIs) for drug formulations also promotes its demand in the pharmaceutical industry. Its involvement as a vulcanizing agent in the production of rubber to enhance the properties of the material also fuels its demand in the rubber and plastic industries.
Industrial Isobutyl Mercaptan (IBM) procurement is greatly affected by changes in the availability of raw materials, including thiourea and isobutyl bromide, which further impact its production. Certain environmental and health safety regulations largely govern the production, handling, and use of hazardous chemicals, like IBM. Therefore, compliance with these standards, including REACH (Registration, Evaluation, Authorisation, and Restriction of Chemicals), also serves as a major factor that affects costs and procurement strategies for Isobutyl Mercaptan (IBM).
Raw Material for Isobutyl Mercaptan (IBM) Production
According to the Isobutyl Mercaptan (IBM) manufacturing plant project report, the major raw materials for Isobutyl Mercaptan (IBM) production include Bromoisobutane-Thiourea.
Manufacturing Process of Isobutyl Mercaptan (IBM)
The extensive Isobutyl Mercaptan (IBM) production cost report consists of the following industrial manufacturing process:
- Production from Thiourea: This method of synthesizing Isobutyl Mercaptan (IBM) involves a multi-step process. The process begins with the combination of bromoisobutane or isobutyl bromide and thiourea in methanol as a solvent and is refluxed for 4-5 hours. Further, after recovering the methanol, lye is added, and the mixture is refluxed for an additional 4 hours. The solution is then acidified with dilute acid, followed by steam distillation to remove isobutanol. The resulting mixture gets separated into two layers, and the oil layer is isolated and dried using anhydrous magnesium sulfate. Finally, the dried product undergoes fractionation at 85-86 degree Celsius, which leads to the formation of Isobutyl Mercaptan as the final product.
Isobutyl Mercaptan (IBM) is also known as 2-Methyl-1-propanethiol. It is an organic compound with the molecular formula C4H10S. It appears as a clear, colorless liquid with a strong skunk-like odor. The molecular weight of the compound is 90.19 g/mol. IBM has a density of 0.8357 g/cm³ at 20 degree Celsius. The boiling point of the compound is 88 degree Celsius, and its melting point is -79 degree Celsius. It is slightly soluble in water but very soluble in alcohol and ether. The compound is highly flammable with a flash point of -10 degree Celsius and presents a dangerous fire risk. Due to its potent odor and flammable nature, IBM should be handled with care. It has been reported to occur naturally in various foods and beverages, including guava, milk, cooked meats, and beer.
Product Details
| Particulars | Details |
|---|---|
| Product Name | Isobutyl Mercaptan (IBM) |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Isobutyl Mercaptan (IBM) Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Isobutyl Mercaptan (IBM) but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Isobutyl Mercaptan (IBM) market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up an Isobutyl Mercaptan (IBM) manufacturing plant?
- How is Isobutyl Mercaptan (IBM) manufactured?
- What is the process flow involved in producing Isobutyl Mercaptan (IBM)?
- What are the raw material requirements and costs for producing Isobutyl Mercaptan (IBM)?
- What is the total size of land required for setting up an Isobutyl Mercaptan (IBM) manufacturing plant?
- What are the construction requirements for setting up an Isobutyl Mercaptan (IBM) manufacturing plant?
- What are the machinery requirements for producing Isobutyl Mercaptan (IBM)?
- What are the utility requirements and costs for producing Isobutyl Mercaptan (IBM)?
- What are the manpower requirements for producing Isobutyl Mercaptan (IBM)?
- What are the average salaries/wages of manpower working in an Isobutyl Mercaptan (IBM) manufacturing plant?
- What are the packaging requirements and associated costs for Isobutyl Mercaptan (IBM)?
- What are the transportation requirements and associated costs for Isobutyl Mercaptan (IBM)?
- What are the capital costs for setting up an Isobutyl Mercaptan (IBM) manufacturing plant?
- What are the operating costs for setting up an Isobutyl Mercaptan (IBM) manufacturing plant?
- What should be the price of Isobutyl Mercaptan (IBM)?
- What will be the income and expenditures for an Isobutyl Mercaptan (IBM) manufacturing plant?
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