Isophorone Diisocyanate Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing an Isophorone Diisocyanate manufacturing plant. It encompasses all critical aspects necessary for Isophorone Diisocyanate production, including the cost of Isophorone Diisocyanate production, Isophorone Diisocyanate plant cost, Isophorone Diisocyanate production costs, and the overall Isophorone Diisocyanate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Isophorone Diisocyanate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Isophorone Diisocyanate (IPDI) is a chemical compound mainly used to prepare polyurethane-based films and foams or for various high-performance coating applications. It also offers UV-resistant films as there is an aliphatic ring present. Owing to these properties, it is mainly used in exterior paint applied to aircraft. It is used to produce polyurethane coatings. As a healing agent, it is used to prepare polyurethane microcapsules by interfacial polymerization. As a monomer, it finds use in the synthesis of highly monodispersed polyurea microspheres through precipitation polymerization; and as a starting material, it is employed for the synthesis of bridged silsesquioxane (BSQ) via sol-gel polycondensation with 3-aminopropyltriethoxysilane.
The market for Isophorone Diisocyanate is driven by its usage in the production of polyurethane resins, coatings, adhesives, and flexible foams, which elevates its demand in various industries such as automotive, construction, and furniture industries. The rising use of high-performance coatings and paints in industrial applications amplifies its market appeal. Its usage in insulation, flooring, and other construction applications, boosts its demand even more. Overall, industrial Isophorone Diisocyanate procurement is influenced by its application in various industries such as the automotive, construction, and furniture industries, the availability of its raw materials (isophorone, phosgene, and urea), the cost of its raw materials, the rising use of high-performance coatings and paints, environmental considerations, and technological advancements.
Raw Material for Isophorone Diisocyanate Production
According to the Isophorone Diisocyanate manufacturing plant project report, the key raw materials used in the production of Isophorone Diisocyanate include isophorone-phosgene; isophorone-urea.
Manufacturing Process of Isophorone Diisocyanate
The extensive Isophorone Diisocyanate production cost report consists of the following major industrial manufacturing processes:
- Production from isophorone and chlorine via phosgenation process: The manufacturing process of Isophorone Diisocyanate occurs via the phosgenation process. The process starts with using isophorone to derive isophorone diamine (IPDA) as an intermediate, followed by the reaction of the intermediate with phosgene to produce Isophorone Diisocyanate (IPDI). The phosgene which is used for the reaction, is formed using chlorine and carbon monoxide.
- Production from isophorone and urea via non-phosgene technology: The production process of Isophorone Diisocyanate starts with using isophorone to derive isophorone diamine (IPDA) as the first intermediate, followed by its reaction with urea and butanol to produce a carbamate intermediate. Finally, the carbamate intermediate undergoes thermal to produce Isophorone Diisocyanate (IPDI).
Isophorone Diisocyanate (IPDI) (C12H18N2O2) is a diisocyanate where an isophorone substituent links the two isocyanate groups. IPDI looks like a clear to light-yellow liquid with a pungent odor. It is denser than water and insoluble in it. It has a molecular weight of 222.3 g/mol and a density of 1.062 g/cm3 at 20 °C. Its melting, boiling, and flash points are -76°F, 316 °F, and 311°F, respectively. It has various benefits such as high selectivity, differently reactive isocyanate groups, low residual monomer content in prepolymers, low viscosity of prepolymers, a low tendency for crystallization, high glass-transition temperature, high NCO content, excellent toughness, and flexibility at low temperatures. It is toxic if inhaled or absorbed by the skin and can cause irritation to the skin.
Isophorone Diisocyanate Production Cost Processes with Cost Analysis
Isophorone Diisocyanate Production from Phosgenation Process
This report shows the cost structure of Isophorone Diisocyanate production from phosgenation process using isophorone and phosgene.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Isophorone Diisocyanate Production from Non-Phosgene Technology
This report shows the cost structure of isophorone diisocyanate from non-phosgene technology using isophorone and urea.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Isophorone Diisocyanate |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Isophorone Diisocyanate Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Isophorone Diisocyanate but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Isophorone Diisocyanate market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up an Isophorone Diisocyanate manufacturing plant?
- How is Isophorone Diisocyanate manufactured?
- What is the process flow involved in producing Isophorone Diisocyanate?
- What are the raw material requirements and costs for producing Isophorone Diisocyanate?
- What is the total size of land required for setting up an Isophorone Diisocyanate manufacturing plant?
- What are the construction requirements for setting up an Isophorone Diisocyanate manufacturing plant?
- What are the machinery requirements for producing Isophorone Diisocyanate?
- What are the utility requirements and costs for producing Isophorone Diisocyanate?
- What are the manpower requirements for producing Isophorone Diisocyanate?
- What are the average salaries/wages of manpower working in an Isophorone Diisocyanate manufacturing plant?
- What are the packaging requirements and associated costs for Isophorone Diisocyanate?
- What are the transportation requirements and associated costs for Isophorone Diisocyanate?
- What are the capital costs for setting up an Isophorone Diisocyanate manufacturing plant?
- What are the operating costs for setting up an Isophorone Diisocyanate manufacturing plant?
- What should be the price of Isophorone Diisocyanate?
- What will be the income and expenditures for an Isophorone Diisocyanate manufacturing plant?
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