Isophorone Diisocyanate Production Cost Reports

The report provides a detailed analysis essential for establishing an Isophorone Diisocyanate manufacturing plant. It encompasses all critical aspects necessary for Isophorone Diisocyanate production, including the cost of Isophorone Diisocyanate production, Isophorone Diisocyanate plant cost, Isophorone Diisocyanate production costs, and the overall Isophorone Diisocyanate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an Isophorone Diisocyanate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Isophorone Diisocyanate (IPDI) is a chemical compound mainly used to prepare polyurethane-based films and foams or for various high-performance coating applications. It also offers UV-resistant films as there is an aliphatic ring present. Owing to these properties, it is mainly used in exterior paint applied to aircraft. It is used to produce polyurethane coatings. As a healing agent, it is used to prepare polyurethane microcapsules by interfacial polymerization. As a monomer, it finds use in the synthesis of highly monodispersed polyurea microspheres through precipitation polymerization; and as a starting material, it is employed for the synthesis of bridged silsesquioxane (BSQ) via sol-gel polycondensation with 3-aminopropyltriethoxysilane.

The market for Isophorone Diisocyanate is driven by its usage in the production of polyurethane resins, coatings, adhesives, and flexible foams, which elevates its demand in various industries such as automotive, construction, and furniture industries. The rising use of high-performance coatings and paints in industrial applications amplifies its market appeal. Its usage in insulation, flooring, and other construction applications, boosts its demand even more. Overall, industrial Isophorone Diisocyanate procurement is influenced by its application in various industries such as the automotive, construction, and furniture industries, the availability of its raw materials (isophorone, phosgene, and urea), the cost of its raw materials, the rising use of high-performance coatings and paints, environmental considerations, and technological advancements.

Raw Material for Isophorone Diisocyanate Production

According to the Isophorone Diisocyanate manufacturing plant project report, the key raw materials used in the production of Isophorone Diisocyanate include isophorone-phosgene; isophorone-urea.

Manufacturing Process of Isophorone Diisocyanate

The extensive Isophorone Diisocyanate production cost report consists of the following major industrial manufacturing processes:

• Production from isophorone and chlorine via phosgenation process: The manufacturing process of Isophorone Diisocyanate occurs via the phosgenation process. The process starts with using isophorone to derive isophorone diamine (IPDA) as an intermediate, followed by the reaction of the intermediate with phosgene to produce Isophorone Diisocyanate (IPDI). The phosgene which is used for the reaction, is formed using chlorine and carbon monoxide.
• Production from isophorone and urea via non-phosgene technology: The production process of Isophorone Diisocyanate starts with using isophorone to derive isophorone diamine (IPDA) as the first intermediate, followed by its reaction with urea and butanol to produce a carbamate intermediate. Finally, the carbamate intermediate undergoes thermal to produce Isophorone Diisocyanate (IPDI).

Isophorone Diisocyanate (IPDI) (C12H18N2O2) is a diisocyanate where an isophorone substituent links the two isocyanate groups. IPDI looks like a clear to light-yellow liquid with a pungent odor. It is denser than water and insoluble in it. It has a molecular weight of 222.3 g/mol and a density of 1.062 g/cm3 at 20 °C. Its melting, boiling, and flash points are -76°F, 316 °F, and 311°F, respectively. It has various benefits such as high selectivity, differently reactive isocyanate groups, low residual monomer content in prepolymers, low viscosity of prepolymers, a low tendency for crystallization, high glass-transition temperature, high NCO content, excellent toughness, and flexibility at low temperatures. It is toxic if inhaled or absorbed by the skin and can cause irritation to the skin.