LPG Production Cost Reports

Operating Costs, Logistics and Utilities

The report provides a detailed analysis essential for establishing an LPG manufacturing plant. It encompasses all critical aspects necessary for LPG production, including the cost of LPG production, LPG plant cost, LPG production costs, and the overall LPG manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating an LPG production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

LPG Production Cost Report

Liquified petroleum gas (LPG) is a source of fuel which is mainly used in domestic applications like heating, cooking etc. It is employed in household appliances, such as cooktops, gas stoves, ovens, fireplaces, and heaters, as well as in geezers (water heaters or boilers). In addition, it is also used in other applications such as manufacturing applications, as a fuel for cars, and for powering cogeneration plants.

The market for LPG is driven by its usage in various industrial applications, such as manufacturing processes, food processing, and as a feedstock for petrochemical production. The global rise in the adoption of LPG as an autogas alternative in the transportation sector coupled with the demand for LPG vehicles as an eco-friendlier option compared to gasoline and diesel, elevates its market growth. Rapid urbanization and population growth in emerging economies, leads to increased consumption of LPG for domestic cooking and heating.

The increasing number of cooking gas connections in urban areas also enhances accessibility and usage among consumers, which boosts its market expansion. Also, government programs to encourage the adoption of LPG, such as subsidies for LPG connections and cylinders, in developing countries, like India's Pradhan Mantri Ujjwala Yojana that aims to provide access to clean cooking fuel for rural households, further drives industrial LPG procurement.

Raw Material for LPG Production

According to the LPG manufacturing plant project report, the key raw materials used in the production of LPG include natural gas; crude oil.

Manufacturing Process of LPG

The extensive LPG production cost report consists of the following major industrial manufacturing processes:

  1. Production from natural gas: The manufacturing process of LPG involves recovering it from "wet" natural gas, which contains condensable heavy petroleum compounds, through absorption. The gas is then distilled to separate the lighter fractions. After distillation, the product is treated to remove impurities such as hydrogen sulfide, carbon dioxide, and water. The final LPG product is transported via pipelines and specially designed seagoing tankers for distribution.
  2. Production from crude oil: The production process of LPG occurs via the refining of crude oil, where it is separated through fractional distillation. The crude oil is heated, which causes the hydrocarbons to vaporize and rise in a distillation column. LPG, found in the lighter fractions, condenses at higher levels. It is then cooled, compressed into a liquid, and stored for distribution.

LPG, or liquefied petroleum gas, is a liquid mixture comprising the volatile hydrocarbons propene, butene, propane, and butane. It is used extensively for both domestic and industrial uses. It is a non-renewable energy source derived from crude oil and natural gas. LPG is made up of hydrocarbons comprising three or four carbon atoms. It is an odorless and colorless gas that is given an added smell to detect any leaks.

It is highly flammable and non-toxic, but inhaling it in large quantities can cause fainting, dizziness, or suffocation. Its chemical composition includes Propane and Butane. In a gaseous state, it expands about 270 times its volume as a liquid. It has almost no sulfur content, making it a clean-burning fuel. LPG can be liquefied at moderate pressure and can be easily stored, condensed, packaged, and used, which makes it a perfect source of energy in a wide range of applications.

LPG Production Cost Processes with Cost Analysis

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LPG Production from Natural gas

This report provides the cost structure of LPG production by natural gas processing. In this method, the crude oil recovered from the oil wells is sent to the gas trap where it is separated into wet gas and oil.

Details: Germany - based plant   Q1 2025 From $ 2499.00 USD

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LPG Production from Crude Oil

This report provides the cost structure of LPG production by the petroleum refining process. In this process, the crude oil recovered is separated into oil and wet gas via a gas trap.

Details: Germany - based plant   Q1 2025 From $ 2499.00 USD

Product Details

Particulars Details
Product Name LPG
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

How does our LPG Production Cost Report Provide Exhaustive Data and Extensive Insights?

At Procurement Resource, we not only focus on optimizing the should cost of production for LPG but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.

We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing LPG market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.

Key Questions Answered in This Report

  • What are the key requirements for setting up a LPG manufacturing plant?
  • How is LPG manufactured?
  • What is the process flow involved in producing LPG?
  • What are the raw material requirements and costs for producing LPG?
  • What is the total size of land required for setting up a LPG manufacturing plant?
  • What are the construction requirements for setting up a LPG manufacturing plant?
  • What are the machinery requirements for producing LPG?
  • What are the utility requirements and costs for producing LPG?
  • What are the manpower requirements for producing LPG?
  • What are the average salaries/wages of manpower working in a LPG manufacturing plant?
  • What are the packaging requirements and associated costs for LPG?
  • What are the transportation requirements and associated costs for LPG?
  • What are the capital costs for setting up a LPG manufacturing plant?
  • What are the operating costs for setting up a LPG manufacturing plant?
  • What should be the price of LPG?
  • What will be the income and expenditures for a LPG manufacturing plant?

Need more help?

  • We can tailor the report as per your unique requirements such as desired capacity, future expansion plans, product specifications, mode of financing, plant location, etc.
  • We can also provide a flexible, easy-to-use, dynamic excel-based cost-model/ dashboard where you can change the inputs to get different outputs
  • Speak to our highly skilled team of analysts for insights on the recent trends and innovations, industry best practices, key success and risk factors, product pricing, margins, return on investment, industry standards and regulations, etc.
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