Malathion Production Cost Reports

The report provides a detailed analysis essential for establishing a Malathion manufacturing plant. It encompasses all critical aspects necessary for Malathion production, including the cost of Malathion production, Malathion plant cost, Malathion production costs, and the overall Malathion manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Malathion production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Malathion is an insecticide that is used in different fields of application. It works by disrupting the nervous function of an insect, which eventually kills it. It is used in food crops to control the infestation by insects like aphids, leafhoppers, and Japanese beetles. It is used by home gardeners to protect their vegetable gardens and fruit trees. It was used in the 80s to eradicate Mediterranean fruit flies in Australia and California by using a mixture of Malathion and corn syrup. It was sprayed in cities in Canada and the US to fight with West Nile virus. Malathion also finds its application in treating head lice and body lice, and it also treats scabies. It shows low toxicity to humans, and proper safety measures should be taken to avoid absorption or ingestion.

The Malathion market is driven by several key factors. It works effectively as an insecticide for controlling infestation by a variety of pests making it a popular product. In agricultural production, it helps protect food crops from insect infestations, giving higher yields and quality. Its ability to maintain vegetable gardens and fruit trees makes it a sought-after product among gardeners. Its historical cases of defending public health by controlling the West Nile virus and eradicating fruit flies further add to its growing demand. So, the changes in its demands as an insecticide in different applications, along with its production prices, market prices, and logistics, directly influence industrial Malathion procurement around the world.

Raw Material for Malathion Production

According to the Malathion manufacturing plant project report, the key raw materials used in the production of Malathion include Diethyl Maleate-Dimethyl Dithiophosphoric Acid.

Manufacturing Process of Malathion

The extensive Malathion production cost report consists of the following major industrial manufacturing process:

• From Diethyl Maleate and Dimethyl Dithiophosphoric Acid: The manufacturing process for Malathion consists of several steps. First, diethyl maleate is reacted with dimethyl orthophosphoric acid. During the reaction, a controlled environment is maintained under a nitrogen atmosphere with constant heat, forming Malathion. After that, the mixture is cooled and filtered to obtain the organic layer.  The organic layer is then washed and purified. Finally, the pure Malathion product is packaged for different applications.

Malathion is a colorless to pale yellow liquid. It has a distinct odor. Its molecular formula is CHOPS and has a molecular weight of around 330.36 g/mol. Its density is 1.23 g/cm³ at 20°C. It has a melting point below -20°C. It is soluble in water, like alcohols, esters, and ketones, but insoluble in paraffin hydrocarbons. It has a vapor pressure of 1.78 × 10?4 mmHg at 25°C. Its log Kow value is 2.7, making it moderately hydrophobic. These physical and chemical properties contribute to its application as an insecticide.