Maleic Acid Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Maleic acid manufacturing plant. It encompasses all critical aspects necessary for Maleic acid production, including the cost of Maleic acid production, Maleic acid plant cost, Maleic acid production costs, and the overall Maleic acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Maleic acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Maleic acid is an inorganic compound that is useful in various industrial applications. It serves as a pH modifier and buffering agent in the formation of maleate salts of therapeutic agents to enhance drug stability. It works as a preservative to delay rancidity in oils and fats. Maleic acid is used as a precursor in the formation of fumaric acid and glyoxylic acid through ozonolysis. It is utilized as an adhesion promoter for substrates like galvanized steel in methyl methacrylate-based adhesives. Its electrophilic properties are utilized in Diels-Alder reactions, making it valuable in organic synthesis. It also is employed in the production of synthetic resins, surface coatings, and plasticizers.
Industrial Maleic Acid procurement is influenced by its usage in the food, chemical, resin, and polymer industries. Its application as a pH controller helps maintain the acidity in food products, hence boosting its demand in food processing operations. Its growing demand as a component in the polymer and resin industry for the production of alkyl and polyester resins drives its demand on a global scale. Additionally, technological advancements in production processes and applications improve the usability of maleic acid across various industries. Hence, the changes in its demand as an acidic chemical compound in the food, chemical, resin, and polymer industries are highly important for its procurement across the world.
Raw Material for Maleic Acid Production
According to the Maleic acid manufacturing plant project report, the key raw materials used in the production of Maleic acid include Butane-Water; Benzene-Water.
Manufacturing Process of Maleic Acid
The extensive Maleic acid production cost report consists of the following major industrial manufacturing processes:
- From Butane and Water: The manufacturing process of Maleic acid involves an oxidation reaction. In this process, butane goes through oxidation by heating in the presence of vanadium oxide as the catalyst, forming maleic anhydride. This anhydride is then hydrolyzed to obtain Maleic Acid as the final product.
- From Benzene and Water: The manufacturing process of Maleic acid consists of a catalytic oxidation. In this process, benzene is oxidised to form maleic anhydride. Then, hydrolysis of the anhydride takes place, forming maleic acid. Finally, the product is separated and purified to get Maleic Acid as the final product.
Maleic acid has a chemical formula of C4H4O4, and its molecular weight is 116.07 g/mol. It is a colorless crystalline compound that has a faint characteristic odor and an astringent taste. Its melting and boiling point is measured at approximately 135 °C, and the flash point is 275°C. It is a combustible compound that burns under fire conditions but remains stable under normal conditions. Its density is 1.59 g/cm³, measured under a standard temperature of 25 °C. It is a water-soluble acid that can be dissolved in various chemical solvents, including acetone, glacial acetic acid, and alcohol. Similarly, it is slightly soluble in ether, whereas it is highly insoluble in benzene. It can decompose on heating at a high temperature and emits acrid smoke in the air. It is a corrosive solid that can corrode metal in the presence of moisture.
Maleic Acid Production Cost Processes with Cost Analysis
Maleic Acid Production From Maleic Anhydride
This study analyzes Maleic Acid Production From Maleic Anhydride, covering manufacturing, process flow, operating expenses, and financial considerations.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Maleic Acid Production From Catalytic Oxidation of Benzene
The study offers a detailed cost analysis of Maleic Acid Production From Catalytic Oxidation of Benzene. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Maleic Acid |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Maleic Acid Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Maleic acid but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Maleic acid market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Maleic acid manufacturing plant?
- How is Maleic acid manufactured?
- What is the process flow involved in producing Maleic acid?
- What are the raw material requirements and costs for producing Maleic acid?
- What is the total size of land required for setting up a Maleic acid manufacturing plant?
- What are the construction requirements for setting up a Maleic acid manufacturing plant?
- What are the machinery requirements for producing Maleic acid?
- What are the utility requirements and costs for producing Maleic acid?
- What are the manpower requirements for producing Maleic acid?
- What are the average salaries/wages of manpower working in a Maleic acid manufacturing plant?
- What are the packaging requirements and associated costs for Maleic acid?
- What are the transportation requirements and associated costs for Maleic acid?
- What are the capital costs for setting up a Maleic acid manufacturing plant?
- What are the operating costs for setting up a Maleic acid manufacturing plant?
- What should be the price of Maleic acid?
- What will be the income and expenditures for a Maleic acid manufacturing plant?
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