Maleic Acid Production Cost Reports

The report provides a detailed analysis essential for establishing a Maleic acid manufacturing plant. It encompasses all critical aspects necessary for Maleic acid production, including the cost of Maleic acid production, Maleic acid plant cost, Maleic acid production costs, and the overall Maleic acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Maleic acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Maleic acid is an inorganic compound that is useful in various industrial applications. It serves as a pH modifier and buffering agent in the formation of maleate salts of therapeutic agents to enhance drug stability. It works as a preservative to delay rancidity in oils and fats. Maleic acid is used as a precursor in the formation of fumaric acid and glyoxylic acid through ozonolysis. It is utilized as an adhesion promoter for substrates like galvanized steel in methyl methacrylate-based adhesives. Its electrophilic properties are utilized in Diels-Alder reactions, making it valuable in organic synthesis. It also is employed in the production of synthetic resins, surface coatings, and plasticizers.

Industrial Maleic Acid procurement is influenced by its usage in the food, chemical, resin, and polymer industries. Its application as a pH controller helps maintain the acidity in food products, hence boosting its demand in food processing operations. Its growing demand as a component in the polymer and resin industry for the production of alkyl and polyester resins drives its demand on a global scale. Additionally, technological advancements in production processes and applications improve the usability of maleic acid across various industries. Hence, the changes in its demand as an acidic chemical compound in the food, chemical, resin, and polymer industries are highly important for its procurement across the world.

Raw Material for Maleic Acid Production

According to the Maleic acid manufacturing plant project report, the key raw materials used in the production of Maleic acid include Butane-Water; Benzene-Water.

Manufacturing Process of Maleic Acid

The extensive Maleic acid production cost report consists of the following major industrial manufacturing processes:

• From Butane and Water: The manufacturing process of Maleic acid involves an oxidation reaction. In this process, butane goes through oxidation by heating in the presence of vanadium oxide as the catalyst, forming maleic anhydride. This anhydride is then hydrolyzed to obtain Maleic Acid as the final product.
• From Benzene and Water: The manufacturing process of Maleic acid consists of a catalytic oxidation. In this process, benzene is oxidised to form maleic anhydride. Then, hydrolysis of the anhydride takes place, forming maleic acid. Finally, the product is separated and purified to get Maleic Acid as the final product.

Maleic acid has a chemical formula of C4H4O4, and its molecular weight is 116.07 g/mol. It is a colorless crystalline compound that has a faint characteristic odor and an astringent taste. Its melting and boiling point is measured at approximately 135 °C, and the flash point is 275°C. It is a combustible compound that burns under fire conditions but remains stable under normal conditions. Its density is 1.59 g/cm³, measured under a standard temperature of 25 °C. It is a water-soluble acid that can be dissolved in various chemical solvents, including acetone, glacial acetic acid, and alcohol. Similarly, it is slightly soluble in ether, whereas it is highly insoluble in benzene. It can decompose on heating at a high temperature and emits acrid smoke in the air. It is a corrosive solid that can corrode metal in the presence of moisture.