Methacrylic Acid Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Methacrylic Acid manufacturing plant. It encompasses all critical aspects necessary for Methacrylic Acid production, including the cost of Methacrylic Acid production, Methacrylic Acid plant cost, Methacrylic Acid production costs, and the overall Methacrylic Acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Methacrylic Acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Methacrylic Acid is an organic compound mainly used to manufacture polymethacrylic Acid (PMAA) and Methacrylic Acid (MAA) copolymers that have further applications in coatings, pulp and paper, textile, paint and varnish, medicine, in the petrochemical field, and oil production as binders, film-forming agents, thickeners, adhesives, drilling reagents, dressing preparations, etc. The copolymers of MAA are used in the production of ion exchange resins and superabsorbents. It is used to make plastics and in the synthesis of its esters and salts. It finds use in the production of various products, such as paint and varnishes, leather and textile, film-forming agents, lubricants, plastics, oilfields, drilling agents, and dressing preparations.
The market for Methacrylic Acid is driven by its usage for applications such as lightweight components in vehicles, which elevates its demand in the automotive industry. Its utilization in adhesives for construction materials amplifies its demand in the construction industry. Its usage in coatings for electronic products boosts its demand in the electronic industry. Its application in a wide range of applications beyond construction and automotive, including adhesives, paints, coatings, and paper processing agents, contributes to its demand even further.
Overall, industrial Methacrylic Acid procurement is influenced by its application in various industries such as automotive, construction, and electronic industries, the availability of its raw materials (isobutyric acid, isobutylene, isobutane, and acetone cyanohydrin), the cost of its raw materials, urbanization, infrastructure development, technological advancements, the rising demand for sustainable and eco-friendly products, and its wide range of applications.
Raw Material for Methacrylic Acid Production
According to the Methacrylic Acid manufacturing plant project report, the key raw materials used in the production of Methacrylic Acid include isobutyric acid; isobutylene; isobutane; acetone cyanohydrin.
Manufacturing Process of Methacrylic Acid
The extensive Methacrylic Acid production cost report consists of the following major industrial manufacturing processes:
- Production via oxidative dehydrogenation process: The manufacturing process of Methacrylic Acid occurs from isobutyric acid using the oxidative dehydrogenation process. In this process, isobutyric acid is converted to Methacrylic Acid in the presence of specific catalysts such as metal oxides (e.g., Mo, V-based catalysts like H3PMo12O40 or Cs3PMo12O40).
- Production from Isobutylene or tert-Butanol via Oxidation: The production process of Methacrylic Acid starts with the oxidation of isobutylene or tert-butanol to methacrolein (MAL), followed by the conversion of MAL to Methacrylic Acid (MAA) in the presence of P-Mo-V-based heteropolyacid cesium salt catalysts.
- Production from isobutane: The manufacturing process of Methacrylic Acid production involves the conversion of isobutane into isobutylene via the catalytic dehydrogenation process, followed by the oxidation of isobutylene to finally produce Methacrylic Acid.
- Production from acetone cyanohydrin: The production process of Methacrylic Acid involves acetone cyanohydrin as the starting material. In this process, acetone cyanohydrin is transformed into methacrylamide sulphate with the help of sulphuric acid, which is further hydrolysed to finally produce Methacrylic Acid.
Methacrylic Acid (MAA) is a functional monomer and an unsaturated monocarboxylic acid. The acid is an alpha, beta-unsaturated monocarboxylic acid, which is acrylic acid where a methyl group replaces hydrogen at position 2. It is functionally connected to an acrylic acid and is a conjugate acid of a methacrylate. The acid appears to be a clear, colorless liquid with a pungent odor. It reacts as a vinyl compound and as a carboxylic acid. It readily goes under polymerization and addition reactions. It is corrosive to tissue and metals. It has a melting and flash point of 16°C (61 °F) and 68°C (155°F), respectively.
It is less dense than water and has vapors heavier than air. MMA is a polymerizable, unsaturated, monocarboxylic acid functional monomer. It has a molecular weight of 86 g/mol and a density of 1.02 g/cm3 at 20°C. Its respective boiling, freezing, flash, and melting points are 163 °C, 16°C, 68 °C, and 16 °C. In copolymers, it can help improve properties like adhesiveness, latex stability, wettability as well as pigment dispersion. These copolymers are employed as paper coatings, thickening agents and rheology modifiers, personal care products, processing agents, oil field chemicals, and water-soluble polymers.
Methacrylic Acid Production Cost Processes with Cost Analysis
Methacrylic Acid Production from Isobutyric Acid via oxidative dehydrogenation
This report presents a detailed cost analysis of methacrylic acid production from isobutyric acid using the oxidative dehydrogenation process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Methacrylic Acid Production from Isobutylene or tert-Butanol via Oxidation
This report presents a detailed cost analysis of methacrylic acid production from isobutylene or tert-butanol using the oxidation process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Methacrylic Acid Production from Isobutane
This report presents a detailed cost analysis of methacrylic acid production from isobutane.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Methacrylic Acid Production from Acetone Cyanohydrin
This report presents a detailed cost analysis of methacrylic acid production from acetone cyanohydrin.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Methacrylic Acid |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Methacrylic Acid Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Methacrylic Acid but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Methacrylic Acid market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Methacrylic Acid manufacturing plant?
- How is Methacrylic Acid manufactured?
- What is the process flow involved in producing Methacrylic Acid?
- What are the raw material requirements and costs for producing Methacrylic Acid?
- What is the total size of land required for setting up a Methacrylic Acid manufacturing plant?
- What are the construction requirements for setting up a Methacrylic Acid manufacturing plant?
- What are the machinery requirements for producing Methacrylic Acid?
- What are the utility requirements and costs for producing Methacrylic Acid?
- What are the manpower requirements for producing Methacrylic Acid?
- What are the average salaries/wages of manpower working in a Methacrylic Acid manufacturing plant?
- What are the packaging requirements and associated costs for Methacrylic Acid?
- What are the transportation requirements and associated costs for Methacrylic Acid?
- What are the capital costs for setting up a Methacrylic Acid manufacturing plant?
- What are the operating costs for setting up a Methacrylic Acid manufacturing plant?
- What should be the price of Methacrylic Acid?
- What will be the income and expenditures for a Methacrylic Acid manufacturing plant?
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