DL Methionine Production Cost Reports
Healthcare
The report provides a detailed analysis essential for establishing a DL Methionine manufacturing plant. It encompasses all critical aspects necessary for DL Methionine production, including the cost of DL Methionine production, DL Methionine plant cost, DL Methionine production costs, and the overall DL Methionine manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a DL Methionine production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
DL-Methionine is an essential amino acid and an important ingredient added to commercial pet treats, foods, and products. In pharmaceuticals, it is used to treat liver disorders and as an antioxidant. It is also utilized in the personal care industry for its skin-conditioning properties and as a fragrance component. In agriculture, it is important for animal nutrition to promote healthy growth in livestock and aquaculture. Additionally, DL-Methionine plays a role in chemical manufacturing and biomedical research, mainly in cancer treatment strategies.
The market for DL-Methionine is primarily driven by its application as an essential amino acid mainly found in animal-based products, such as meat, eggs, and dairy products. Its utilization as a feed additive in animal nutrition to promote growth and improve the efficiency of feed utilization, elevates its demand in the animal feed and livestock industries.
The global rise in the demand and consumption of meat and other animal-based products boosts its market growth. Its function as an essential nutrient to boost immunity, improve digestion, and prevent fatigue fuels its market value in the healthcare sector. Additionally, its usage as a dietary supplement to treat conditions such as liver disease, anemia, and depression also supports its market expansion. The rising use of amino acids in human dietary supplements, along with the increasing demand for animal feed, further impacts the industrial DL Methionine procurement.
Raw Material for DL Methionine Production
According to the DL Methionine manufacturing plant project report, the key raw materials used in the production of DL Methionine include methyl mercaptan-acrolein.
Manufacturing Process of DL Methionine
The extensive DL Methionine production cost report consists of the following major industrial manufacturing process:
- Production from Acrolein: The manufacturing process of DL-Methionine starts with acrolein and methyl mercaptan as the starting materials. It is a multi-step process that involves reactions like mercaptan synthesis, condensation, amination, hydrolysis, and decarboxylation. The first step is the condensation of methyl mercaptan (methanol and hydrogen sulfide are reacted to produce methylmercaptan) with acrolein using a base catalyst.
The resulting methylmercaptopropionaldehyde (MMP) undergoes hydrolysis, amination with ammonia, and decarboxylation at high temperatures. The crude DL-methionine formed is purified by crystallization or ion-exchange chromatography. Sodium hydroxide solution is added to this and heated to give salts of dl-methionine, followed by heating the mixture, cooling the dl-methionine solution, decolorizing, and neutralizing to obtain precipitated dl-methionine, led by the addition of hydrochloric acid to completely precipitate dl-methionine followed by filtering and evaporation of hydrochloric acid to give pure dl-methionine.
Methionine is an amino acid that contains sulfur and butyric acid bearing an amino substituent at position 2 and a methylthio substituent at position 4. It plays the role of an Escherichia coli metabolite, a plant metabolite, a Saccharomyces cerevisiae metabolite, an algal metabolite, and a Daphnia magna metabolite. DL-Methionine is the preparation of methionine, including a mix of D-methionine and L-methionine isomers. It is an essential amino acid which is protein's building block. DL-methionine, with the chemical formula C5H11NO2S and a molecular weight of 149.21 g/mol, is a white crystalline chemical powder. Its density is 1.206 g/cm3. It has a melting point in the range of 270-273 °C. Also, its flash point is 139.4 °C. It is water soluble (solubility of 2.9 g/100 mL (20 °C)).
DL Methionine Production Cost Processes with Cost Analysis
DL Methionine Production from Acrolein and Methyl Mercaptan
The study offers a detailed cost analysis of DL Methionine Production from Acrolein and Methyl Mercaptan. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | DL Methionine |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our DL Methionine Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for DL Methionine but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing DL Methionine market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a DL Methionine manufacturing plant?
- How is DL Methionine manufactured?
- What is the process flow involved in producing DL Methionine?
- What are the raw material requirements and costs for producing DL Methionine?
- What is the total size of land required for setting up a DL Methionine manufacturing plant?
- What are the construction requirements for setting up a DL Methionine manufacturing plant?
- What are the machinery requirements for producing DL Methionine?
- What are the utility requirements and costs for producing DL Methionine?
- What are the manpower requirements for producing DL Methionine?
- What are the average salaries/wages of manpower working in a DL Methionine manufacturing plant?
- What are the packaging requirements and associated costs for DL Methionine?
- What are the transportation requirements and associated costs for DL Methionine?
- What are the capital costs for setting up a DL Methionine manufacturing plant?
- What are the operating costs for setting up a DL Methionine manufacturing plant?
- What should be the price of DL Methionine?
- What will be the income and expenditures for a DL Methionine manufacturing plant?
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