Methyl Acrylate Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Methyl Acrylate manufacturing plant. It encompasses all critical aspects necessary for Methyl Acrylate production, including the cost of Methyl Acrylate production, Methyl Acrylate plant cost, Methyl Acrylate production costs, and the overall Methyl Acrylate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Methyl Acrylate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Methyl Acrylate is an ester used as a raw material in several applications, such as molding resins, acrylic fibers, adhesives, emulsions, and coatings. It is the fourth most-used basic acrylic ester to produce acrylic and vinyl-acrylic resins. It is used as a starting material to synthesize other acrylates and derivatives. In addition, MA copolymers are used by formulators in inks, paints and coatings, adhesives, and sealants. It also finds application in fibers, film, and rheology modifiers. In the textile and leather industry, it is used as a component of coatings and offers various finishes in the leather industry. It is also used to make paper in paper coatings. Also, it is used to treat water since it is used to make DMAEA (dimethylaminoethylacrylate), which works like a flocculant in the processes.
The market for Methyl Acrylate is majorly driven by its applications in various sectors such as paints, coatings, automotive, construction, and textiles. Its utilization in paints and coatings coupled with the rapid growth of construction and infrastructure projects, elevates its demand in the construction industry. Its usage in various applications, such as adhesives, films, and textiles, boosts its market growth. Its incorporation in coatings and adhesives that improve vehicle durability and aesthetics, as well as the increasing focus on lightweight materials for better fuel efficiency, support the market for Methyl Acrylate in the automotive industry. The global rise in the demand for paints, coatings, and adhesives, mainly in the Asia-Pacific region, along with other factors such as the shift towards sustainability in the chemical industry, further drives industrial Methyl Acrylate procurement.
Raw Material for Methyl Acrylate Production
According to the Methyl Acrylate manufacturing plant project report, the key raw materials used in the production of Methyl Acrylate include methyl lactate; acrylic acid-methanol; methyl 2,3-dibromopropanoate; acetylene.
Manufacturing Process of Methyl Acrylate
The extensive Methyl Acrylate production cost report consists of the following major industrial manufacturing processes:
- Production via pyrolysis: The manufacturing process of Methyl Acrylate occurs with methyl lactate as the starting material via the pyrolysis process. In this process, methyl lactate is subjected to pyrolysis in the presence of ethenone to produce Methyl Acrylate as the final product.
- Production via esterification: The production process of Methyl Acrylate occurs from acrylic acid and methanol using the esterification process. In this process, acrylic acid undergoes esterification upon reaction with methanol in a fixed-bed reactor by using acid catalysts such as sulfuric acid, p-toluenesulfonic acid, or acidic ion exchangers to produce Methyl Acrylate.
- Production via debromination: The manufacturing process of Methyl Acrylate occurs from methyl 2,3-dibromopropanoate via debromination. In this process, methyl 2,3-dibromopropanoate is debrominated with the help of zinc to produce Methyl Acrylate.
- Production via hydrocarboxylation: The production process of Methyl Acrylate occurs via the nickel tetracarbonyl-catalyzed hydrocarboxylation process. In this process, acetylene undergoes hydrocarboxylation using carbon monoxide in the presence of methanol and nickel catalyst to produce Methyl Acrylate.
Methyl Acrylate (C4H6O2), or acrylic acid methyl ester, is an acrylic acid ester. It is naturally present as a volatile element in pineapple and is an enoate ester. It is a transparent and colorless chemical liquid with an unpleasant odor. It is slightly soluble in water but fully dissolves in esters, alcohols, and several other organic solvents. It is less dense than water and floats in it. It is a volatile liquid, and its vapor can irritate the respiratory system and eyes. It is extremely toxic when inhaled, ingested, or absorbed by the skin. It has a flash point of 27 °F. It has a molecular weight of 86 g/mol and a density of 0.956 g/cm3 at 20 °C. Its respective boiling and freezing points are 80 °C and – 75 °C. The product offers great advantages like elasticity, flexibility, adhesion, water resistance, copolymerisation, good UV, sunlight, weathering resistance, and transparency, being inexpensive and wide availability.
Methyl Acrylate Production Cost Processes with Cost Analysis
Methyl Acrylate Production via Pyrolysis
This report presents a detailed cost analysis of methyl acrylate production from methyl lactate using the pyrolysis process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Methyl Acrylate Production via Esterification
This report presents a detailed cost analysis of methyl acrylate production from acrylic acid and methanol using the esterification process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Methyl Acrylate Production via Debromination
This report presents a detailed cost analysis of methyl acrylate production from methyl 2,3-dibromopropanoate using debromination.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Methyl Acrylate Production from via Hydrocarboxylation
This report presents a detailed cost analysis of methyl acrylate production from acetylene, carbon monoxide, and methanol using the nickel tetracarbonyl-catalysed hydrocarboxylation process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Methyl Acrylate |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Methyl Acrylate Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Methyl Acrylate but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Methyl Acrylate market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Methyl Acrylate manufacturing plant?
- How is Methyl Acrylate manufactured?
- What is the process flow involved in producing Methyl Acrylate?
- What are the raw material requirements and costs for producing Methyl Acrylate?
- What is the total size of land required for setting up a Methyl Acrylate manufacturing plant?
- What are the construction requirements for setting up a Methyl Acrylate manufacturing plant?
- What are the machinery requirements for producing Methyl Acrylate?
- What are the utility requirements and costs for producing Methyl Acrylate?
- What are the manpower requirements for producing Methyl Acrylate?
- What are the average salaries/wages of manpower working in a Methyl Acrylate manufacturing plant?
- What are the packaging requirements and associated costs for Methyl Acrylate?
- What are the transportation requirements and associated costs for Methyl Acrylate?
- What are the capital costs for setting up a Methyl Acrylate manufacturing plant?
- What are the operating costs for setting up a Methyl Acrylate manufacturing plant?
- What should be the price of Methyl Acrylate?
- What will be the income and expenditures for a Methyl Acrylate manufacturing plant?
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