Monocalcium Phosphate Production Cost Reports

The report provides a detailed analysis essential for establishing a Monocalcium Phosphate manufacturing plant. It encompasses all critical aspects necessary for Monocalcium Phosphate production, including the cost of Monocalcium Phosphate production, Monocalcium Phosphate plant cost, Monocalcium Phosphate production costs, and the overall Monocalcium Phosphate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Monocalcium Phosphate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Monocalcium Phosphate is an inorganic compound that finds its wide usage in the food industries. It is extensively utilized as a leavening agent in various baked food items, as it helps the dough to rise and add volume to food products like cakes and cookies. Moreover, it also finds its application in the manufacture of fertilizers and animal feed, as the compound serves as a great source of calcium and phosphate that contributes to plant and animal growth. It is often used as a clarifying agent in the production of alcoholic and non-alcoholic beverages. Additionally, it is also employed as a nutrient supplement added to various food products to add a source of calcium and phosphorus for better bone health. It is also used as a buffering agent in the manufacturing of several pharmaceuticals and is often included as a mineral supplement in toothpaste and other personal care products.

The market for Monocalcium Phosphate is primarily led by its extensive application as a nutrition supplement and a leavening agent in the production of baked goods and other food products, which significantly boosts its demand in the food and beverages and nutrition industries. Its wide usage in the manufacture of certain pharmaceutical drugs and fertilizers for plant growth further enhances its demand in the medical, pharmaceutical, and agrochemical industries. Moreover, its employment as a nutrient supplement in animal feed to promote strong bones and teeth in livestock effectively amplifies its demand in the animal feed industry.

Additionally, its utilization as a mineral supplement in the manufacture of various cosmetics and personal care products remarkably promotes its demand in the cosmetics and personal care industries. Furthermore, several factors, such as the availability of raw materials (calcium hydroxide, etc.), cost and pricing, compliance with pharmaceutical regulations, quality standards, technological advancements, environmental considerations, sustainability practices, distribution (including trading and shipping), logistics, safety standards, etc., largely influence industrial monocalcium phosphate procurement.

Raw Material for Monocalcium Phosphate Production

According to the Monocalcium Phosphate manufacturing plant project report, the major raw materials for Monocalcium Phosphate production include Phosphoric Acid-Calcium Hydroxide/Calcium Oxide.

Manufacturing Process of Monocalcium Phosphate

The extensive Monocalcium Phosphate production cost report consists of the following industrial manufacturing process:

• Production via Partial Neutralization: This method of production involves the partial hydrolyzation of phosphoric acid (H3PO4) with calcium hydroxide (Ca(OH)2) or calcium oxide (CaO), which produces a slurry of monocalcium phosphate (MCP). Further, the water formed in the reaction is evaporated in acidic conditions at low temperatures. The MCP slurry obtained is further solidified in a granulator to obtain monocalcium phosphate crystals as the final product. Moreover, MCP in the anhydrous phase can also be obtained from this method but at a higher phosphoric acid concentration.

Monocalcium Phosphate appears as a white crystalline powder that does not dissolve in water but is soluble in HCL, acetic acid, and nitric acid. The molecular formula of the compound is CaH4O8P2. The molecular weight of the compound is 234.05 g/mol. Moreover, the compound is composed of 16% of calcium and 20% of P2O5 Content. It is also known as Calcium Acid Phosphate, Monobasic Calcium Phosphate, Mono Calcium orthophosphate, and Calcium Diorthophosphate. The compound is of great importance in the agriculture sector. The melting point of the compound is 109 °C, and its density is 2.22 g/cm³. The compound is stored in an airtight container at room temperature.