Perchloroethylene Production Cost Reports

The report provides a detailed analysis essential for establishing a Perchloroethylene manufacturing plant. It encompasses all critical aspects necessary for Perchloroethylene production, including the cost of Perchloroethylene production, Perchloroethylene plant cost, Perchloroethylene production costs, and the overall Perchloroethylene manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Perchloroethylene production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Perchloroethylene is a chlorocarbon with a wide range of applications in various industries. It is widely used as a solvent in dry cleaning, as it is highly effective in removing soils and stains from fabrics. Due to its ability to dissolve oils, it is also used as a degreasing agent for metal parts in various industries. It is also used as a precursor in certain chemical processes. Moreover, it is also used in finishing and processing operations in the textile industry. It is also used in the formulation of paint removers and some types of printing inks because of its strong solvent properties. It also finds its major application as a component in the production of some chemical adhesives and specialized industrial cleaning fluids.

The demand for Perchloroethylene is mainly driven due to its effective solvent properties, which contribute to its market growth. Its application as a component in manufacturing specialized cleaning fluids, paint removers, and inks further enhances its demand in the paints, chemical, printing, and industrial cleaning industries. Moreover, its usage in the textile industry in dyeing and textile processing largely boosts its market expansion. Its application in degreasing metal components significantly promotes its demand in the automotive and manufacturing industries. Its usage as a solvent in dry cleaning further highlights its role in the dry cleaning and laundry services industry. Overall, its application in the chemical industry, the availability of raw material (ethylene), its cost, logistics, and quality standards are some crucial factors that influence industrial Perchloroethylene procurement worldwide.

Raw Material for Perchloroethylene Production

According to the Perchloroethylene manufacturing plant project report, the major raw material for Perchloroethylene production includes Ethylene.

Manufacturing Process of Perchloroethylene

The extensive Perchloroethylene production cost report consists of the following industrial manufacturing process:

• Production via Huels Method: This method involves the production of perchloroethylene by using ethylene as the starting material. The process starts with the direct chlorination of ethylene, which results in the synthesis of 70% perchloroethylene as the desired product, along with carbon tetrachloride and other chlorinated products as by-products.

Perchloroethylene is a non-combustible chemical with the chemical formula of C2Cl4. Its molecular weight is 165.8 g/mol. It is a clear, transparent liquid with a strong ether-like odor. It is a chlorocarbon that consists of four chlorine atoms and two carbon atoms. Its melting and boiling point is measured around -22.3 °C and 121 °C, respectively. It can irritate the upper respiratory tract and eyes on inhalation. It can affect the nervous system and can cause sleepiness, dizziness, unconsciousness, headache, and more. Its density is measured around 1.6230 g/cu cm at 20 °C. The compound is insoluble in water but gets dissolved in organic solvents. It is miscible in solvents such as ethyl ether, benzene, and ethanol.

Similarly, it can be dissolved in volatile oils, as well. Its vapor density is measured at around 5.83. Its vapors are heavier than air. Its vapor pressure is measured around 18.5 mm Hg at 25 °C. It is an extremely stable chemical that can also resist hydrolysis. It remains stable at up to 500 °C in the absence of catalysts, oxygen, and moisture. It also reacts in the presence of activated charcoal and decomposes to give hexachloroethane and hexachlorobenzene at around 700 °C. It is light sensitive and breaks down to phosgene and hydrochloric acid at a temperature above 150 °C under prolonged UV exposure.