Phenol Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Phenol manufacturing plant. It encompasses all critical aspects necessary for Phenol production, including the cost of Phenol production, Phenol plant cost, Phenol production costs, and the overall Phenol manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Phenol production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Phenol is an aromatic organic molecule used in the manufacture of several polymers, such as polycarbonates, epoxy resins, and phenolic resins. These plastics are utilized in a variety of industries, such as electronics, automotive, construction, and aerospace. It is a raw ingredient used in the manufacture of detergents and cleaning products. It is utilized in the production of alkylphenol ethoxylates, which are surfactants used to increase the cleaning effectiveness of detergents. It is employed as an intermediary in the manufacture of a wide range of medications, such as analgesics, antiseptics, and anesthetics.
The market for Phenol is driven by its usage in the production of polycarbonate and epoxy resins used in various industries such as automotive, construction, and electronics sectors. Phenol derivatives, such as phenol-formaldehyde resins, are essential in adhesives and coatings, which amplifies its market appeal. Its utilization to manufacture antiseptics, disinfectants, and other medicinal products boosts its demand in the pharmaceutical and medical industries.
The rising shift towards eco-friendly and sustainable chemicals further fuels its market growth. The chemical’s various medicinal properties, such as relieving itching and skin disinfection, make it a desired product for people of all age groups. Additionally, its function as an oral analgesic to treat pharyngitis, as well as in surgical ingrown toenail treatment called phenolization, further influences the industrial Phenol procurement.
Raw Material for Phenol Production
According to the Phenol manufacturing plant project report, the key raw materials used in the production of Phenol include toluene; cumene; benzene-propylene; benzene.
Manufacturing Process of Phenol
The extensive Phenol production cost report consists of the following major industrial manufacturing processes:
- Production from toluene: The manufacturing process of Phenol occurs via the Dow phenol process. In the first step, toluene is oxidised to benzoic acid as an intermediate. Finally, benzoic acid is converted to Phenol in the presence of copper benzoate as the principal catalyst.
- Production from cumene: The manufacturing process of Phenol occurs via the hydroperoxidation process. The process starts with the treatment of cumene with oxygen to form 2-hydroperoxypropan-2-ylbenzene (cumene hydroperoxide) via a radical pathway. The peroxide is hydrolyzed in acidic medium to produce Phenol as the final product and acetone as the by-product.
- Production from benzene and propylene: The production process of Phenol starts with the Friedel-Crafts alkylation of benzene with propylene to form cumene. Cumene (isopropylbenzene) undergoes oxidation in the presence of air to give cumene hydroperoxide. Finally, cumene hydroperoxide is treated with dilute acid to produce Phenol.
- Production from benzene: The production process of Phenol occurs via the oxidation of benzene in acetonitrile at 50 °C by using hydrogen peroxide as the oxidant in the presence of homogenous catalysts Fe(II/III) complexes with Schiff base ligands to produce Phenol as the final product.
Phenol is an aromatic organic molecule having the chemical formula C6H5OH. It is a white crystalline substance that is both volatile and flammable. Phenol has a characteristic odour that is sweet and slightly harsh. It is also known as carbolic acid. It is a versatile compound with unique features that are employed in a variety of industries. It is a critical component in the synthesis of many other compounds, including plastics, detergents, and medications. In the medical field, phenol is also used as an antiseptic and disinfectant.
The melting point of phenol is 40.5°C (104.9°F). Phenol has a boiling point of 182°C (359.6°F). Water, ethanol, and ether are all soluble in phenol. At room temperature, the density of phenol is 1.07 g/cm3. At 25°C (77°F), the vapour pressure of phenol is 0.08 mmHg. It is highly dangerous and corrosive, and if not handled properly, it can cause severe burns and other health issues. It should be handled with caution and in compliance with proper safety measures.
Phenol Production Cost Processes with Cost Analysis
Phenol Production from Toluene
This process to produce phenol consumes toluene as the main ingredient. This process is basically an oxidation process.
Details: Germany - based plant Q1 2024 From $ 2499.00 USD
This process to produce phenol is same as the hydroperoxidation process.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Phenol Production from Benzene via Oxidation
This report provides an extensive cost evaluation of Phenol production via the oxidation of Benzene.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Phenol Production from Benzene and CG propylene
This process for the production of phenol consumes benzene and chemical grade propylene as the main ingredients.
Details: Germany - based plant Q1 2025 From $ 2499.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Phenol |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Phenol Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Phenol but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Phenol market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Phenol manufacturing plant?
- How is Phenol manufactured?
- What is the process flow involved in producing Phenol?
- What are the raw material requirements and costs for producing Phenol?
- What is the total size of land required for setting up a Phenol manufacturing plant?
- What are the construction requirements for setting up a Phenol manufacturing plant?
- What are the machinery requirements for producing Phenol?
- What are the utility requirements and costs for producing Phenol?
- What are the manpower requirements for producing Phenol?
- What are the average salaries/wages of manpower working in a Phenol manufacturing plant?
- What are the packaging requirements and associated costs for Phenol?
- What are the transportation requirements and associated costs for Phenol?
- What are the capital costs for setting up a Phenol manufacturing plant?
- What are the operating costs for setting up a Phenol manufacturing plant?
- What should be the price of Phenol?
- What will be the income and expenditures for a Phenol manufacturing plant?
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