Polyacrylic Acid Production Cost Reports
Chemicals
The report provides a detailed analysis essential for establishing a Polyacrylic Acid manufacturing plant. It encompasses all critical aspects necessary for Polyacrylic Acid production, including the cost of Polyacrylic Acid production, Polyacrylic Acid plant cost, Polyacrylic Acid production costs, and the overall Polyacrylic Acid manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Polyacrylic Acid production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.
Polyacrylic acid, also known as Carbomer, is a synthetic polymer that is used in different industries. Its properties, like hydrophilicity and viscosity, can be modified by controlling the polymer's molecular weight. It is used as a superabsorbent polymer utilized in products like disposable diapers that can retain large quantities of liquid. It improves detergents by isolating dirt, and its crosslinked version is used in household cleaners. It is also used as a scale inhibitor in industrial cooling systems. It is also utilized in biocompatible materials and its neutralized gels are combined in skin care products. It is used in coatings for orthopedic implants and also works as a medical adhesive. It is employed in the paint and cosmetics industries to stabilize emulsions and control product consistency. It is used in the synthesis of hydrogels for wound dressings, and its nanoparticles are also used for its antibacterial properties. It works as a deflocculant in oil drilling and a quenching agent in metalworking, plastics manufacturing, and textile processing.
The polyacrylic acid market is influenced by several key drivers. The growing concern about water shortage and pollution contributes to its market growth in water treatment applications. Its utilization as a dispersant, scale inhibitor, and flocculating agent boosts its market demand. The growth in the usage of personal care products like diapers and napkins because of their superabsorbent properties further fuels its demand. Its usage in paints and coatings, as well as in the oil and gas industry, makes it a popular product. The cost of raw materials that depends on the prices of natural gas and crude oil affects industrial polyacrylic acid procurement. Also, competition from alternative polymers like polyacrylamide, polyvinyl alcohol, and polycarboxylates further affects its procurement.
Raw Material for Polyacrylic Acid Production
According to the Polyacrylic Acid manufacturing plant project report, the key raw materials used in the production of Polyacrylic Acid include Acrylic Acid-Potassium Persulfate-Sodium Pyrosulfate-Iron (II) Sulfate Pentahydrate.
Manufacturing Process of Polyacrylic Acid
The extensive Polyacrylic Acid production cost report consists of the following major industrial manufacturing process:
- From Acrylic Acid, Potassium Persulfate, Sodium Pyrosulfate, and Iron (II) Sulfate Pentahydrate: The manufacturing process of polyacrylic acid involves free radical polymerization. First, acrylic acid monomers are mixed in water to create a specific concentration. Then, potassium persulfate and sodium pyrosulfate are added as initiators, along with iron (II) sulfate pentahydrate, which starts the reaction. The mixture is heated and allowed to react, forming Polyacrylic Acid.
Polyacrylic acid has the molecular formula of (C3H4O2)n. It appears as a white, hygroscopic powder or a colorless to light yellow liquid. It is brittle, colorless, and soluble in water, ethanol, and isopropanol. It is an anionic polymer that becomes a polyelectrolyte at a neutral pH that can absorb and retain large amounts of water. Its concentrated solutions are thixotropic and can form stable complexes with metal ions. It is a weak acidic that is stable to hydrolysis and loses water at high temperatures to form a crosslinked polymer anhydride. Its sodium, potassium, and ammonium salts act as effective thickeners and dispersants used in coatings and ceramics. It is corrosive to the skin, hazardous to the environment, and harmful if inhaled or ingested.
Product Details
| Particulars | Details |
|---|---|
| Product Name | Polyacrylic Acid |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
How does our Polyacrylic Acid Production Cost Report Provide Exhaustive Data and Extensive Insights?
At Procurement Resource, we not only focus on optimizing the should cost of production for Polyacrylic Acid but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.
We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Polyacrylic Acid market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.
Key Questions Answered in This Report
- What are the key requirements for setting up a Polyacrylic Acid manufacturing plant?
- How is Polyacrylic Acid manufactured?
- What is the process flow involved in producing Polyacrylic Acid?
- What are the raw material requirements and costs for producing Polyacrylic Acid?
- What is the total size of land required for setting up a Polyacrylic Acid manufacturing plant?
- What are the construction requirements for setting up a Polyacrylic Acid manufacturing plant?
- What are the machinery requirements for producing Polyacrylic Acid?
- What are the utility requirements and costs for producing Polyacrylic Acid?
- What are the manpower requirements for producing Polyacrylic Acid?
- What are the average salaries/wages of manpower working in a Polyacrylic Acid manufacturing plant?
- What are the packaging requirements and associated costs for Polyacrylic Acid?
- What are the transportation requirements and associated costs for Polyacrylic Acid?
- What are the capital costs for setting up a Polyacrylic Acid manufacturing plant?
- What are the operating costs for setting up a Polyacrylic Acid manufacturing plant?
- What should be the price of Polyacrylic Acid?
- What will be the income and expenditures for a Polyacrylic Acid manufacturing plant?
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