Polyester (DTY) Production Cost Reports

Packaging

The report provides a detailed analysis essential for establishing a Polyester (DTY) manufacturing plant. It encompasses all critical aspects necessary for Polyester (DTY) production, including the cost of Polyester (DTY) production, Polyester (DTY) plant cost, Polyester (DTY) production costs, and the overall Polyester (DTY) manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a Polyester (DTY) production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Polyester (DTY) Production Cost Report

Polyester Drawn Textured Yarn (DTY) is a polyester utilized in different types of apparel, such as sportswear, activewear, athleisure wear, leggings, swimwear, lingerie, and socks. It is also employed in the production of home furnishing textiles such as upholstery fabrics, curtains, draperies, beddings, and decorative fabrics. DTY is also utilized for seat covers and interior fabrics. Additionally, DTY finds applications in luggage and bags to provide durability and aesthetic appeal. It is also used to manufacture accessories like elastic bands, ribbons, cords, and trimmings.

The market for Polyester DTY is driven by its usage to produce garments such as sportswear and everyday clothing, which elevates its demand in the apparel industry. Its utilization to make curtains, bedding, and upholstery amplifies its demand in the textile industry. Its function to make seat covers and interior fabrics boosts its demand in the automotive industry. The rising demand for polyester filament yarn in various end-use applications such as textiles, automotive components, and industrial products contributes to the demand for Polyester DTY. Overall, industrial Polyester DTY procurement is influenced by its application in various industries such as apparel, textile, and automotive industries, the availability of its raw material (polyester POY), the cost of its raw material, technological advancements, sustainability trends, and economic factors.

Raw Material for Polyester (DTY) Production

According to the Polyester (DTY) manufacturing plant project report, the key raw material used in the production of Polyester (DTY) includes polyester POY.

Manufacturing Process of Polyester (DTY)

The extensive Polyester (DTY) production cost report consists of the following major industrial manufacturing process:

  • Production via twisting, hanking, dyeing and winding: The manufacturing process of Polyester (DTY) starts with the stretching of polyester POY yarn and heating, followed by cooling. After the cooling, two yarns are mechanically twisted together to form strong and elastic yarn threads, led by hanking to loosen the yarn so that dye can penetrate through them. Finally, the yarns undergo dyeing and winding to produce the Polyester DTY or Polyester-Drawn Textured Yarn.

Polyester DTY (Draw Textured Yarn) is a polyester fiber-based synthetic yarn. It has an excellent tensile strength and durability. Because of its durability, wrinkle resistance, and ability to keep brilliant colors, it is used in various applications, such as garments, upholstery, and home textiles. It's also combined with other fibers like cotton or wool to improve its qualities or produce unusual textures. It is wrinkle-resistant, hydrophobic, and has good colorfastness. It is available in various lusters, such as semi-dull, full-dull, and bright finishes.

Polyester (DTY) Production Cost Processes with Cost Analysis

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Polyester (DTY) Production from Polyester POY via Twisting, Hanking, Dyeing and Winding

The study offers a detailed cost analysis of Polyester (DTY) Production from Polyester POY via Twisting, Hanking, Dyeing and Winding. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.

Details: Germany - based plant   Q1 2024 From $ 2249.00 USD

Product Details

Particulars Details
Product Name Polyester (DTY)
Scope Manufacturing Process: Process Flow, Material Flow, Material Balance

Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation

Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital

Variable Cost: Raw Material, Utilities, Other Variable Costs

Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs

Financing Costs: Interest on Working Capital, Interest on Loans

Other Costs: Depreciation Charges, General Sales and Admin Cost
Currency US$ (Data can also be provided in the local currency)
Pricing and Purchase Options Basic: US$ 2499
Premium: US$ 3499
Enterprise: US$ 4799
Customization Scope The report can be customized as per the requirement of the customer
Post-Sale Analysts Report 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable
Delivery Format PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request)

How does our Polyester (DTY) Production Cost Report Provide Exhaustive Data and Extensive Insights?

At Procurement Resource, we not only focus on optimizing the should cost of production for Polyester (DTY) but also provide our clients with extensive intel and rigorous information on every aspect of the production process. By utilizing a comprehensive cost model, we help you break down expenses related to raw materials, labor, and technology, offering clear pathways to savings. We also assist in evaluating the capital expenditure (CAPEX) and operating expenses (OPEX), which are often measured as cost per unit of production, such as USD/MT, ensuring that your financial planning is aligned with industry benchmarks.

We offer valuable insights on the top technology providers, in-depth supplier database, and best manufacturers, helping you make informed decisions to improve efficiency. Additionally, we design the most feasible layout for your production needs, ensuring the entire process runs smoothly. By minimizing the cash cost of production, we ensure that you stay competitive while securing long-term profitability in the growing Polyester (DTY) market. Partnering with Procurement Resource guarantees that every aspect of your production is cost-efficient, advanced, and tailored to your specific requirements.

Key Questions Answered in This Report

  • What are the key requirements for setting up a Polyester (DTY) manufacturing plant?
  • How is Polyester (DTY) manufactured?
  • What is the process flow involved in producing Polyester (DTY)?
  • What are the raw material requirements and costs for producing Polyester (DTY)?
  • What is the total size of land required for setting up a Polyester (DTY) manufacturing plant?
  • What are the construction requirements for setting up a Polyester (DTY) manufacturing plant?
  • What are the machinery requirements for producing Polyester (DTY)?
  • What are the utility requirements and costs for producing Polyester (DTY)?
  • What are the manpower requirements for producing Polyester (DTY)?
  • What are the average salaries/wages of manpower working in a Polyester (DTY) manufacturing plant?
  • What are the packaging requirements and associated costs for Polyester (DTY)?
  • What are the transportation requirements and associated costs for Polyester (DTY)?
  • What are the capital costs for setting up a Polyester (DTY) manufacturing plant?
  • What are the operating costs for setting up a Polyester (DTY) manufacturing plant?
  • What should be the price of Polyester (DTY)?
  • What will be the income and expenditures for a Polyester (DTY) manufacturing plant?

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  • We can also provide a flexible, easy-to-use, dynamic excel-based cost-model/ dashboard where you can change the inputs to get different outputs
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