Propylene Carbonate Production Cost Reports

The report provides a detailed analysis essential for establishing a propylene carbonate manufacturing plant. It encompasses all critical aspects necessary for propylene carbonate production, including the cost of propylene carbonate production, propylene carbonate plant cost, propylene carbonate production costs, and the overall propylene carbonate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a propylene carbonate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Propylene carbonate is an organic compound that is primarily used as a solvent in adhesives, coatings, paints, and polymer production to enhance material properties. Additionally, it is used in manufacturing lithium-ion batteries, where it is used as an electrolyte solvent enabling high dielectric constant and allowing permittivity component of electrolytes in the lithium batteries.

It is also used in the formulations of various cosmetic products to increase its potency. Additionally, propylene carbonate exhibits low toxicity and is a biodegradable compound that can be utilized for electronic and metal cleaning, degreasing, and stripping purposes, such as cleaning resins/polymers, gel coats, unsaturated polyester resins, stereolithographic parts, and more.

The market for propylene carbonate is majorly driven by its demand for its use as a solvent in the production of coatings (wire coatings), paints, adhesives, and polymer production to enhance material properties, which accentuates its demand in the paints & coatings, adhesive, chemical, and polymer industries.

It is often used as an electrolyte solvent for lithium-ion batteries that are further utilized in electric vehicles. Thus, these applications of this commodity further increase its demand in the electronics and automotive industries. Moreover, it is also utilized as a solvent in the formulation of various cosmetic products and metal cleaning and degreasing processes, which enhances its demand in cosmetic and metal fabrication & manufacturing industries to a great extent. Additionally, several factors influence industrial propylene carbonate procurement, such as the cost and availability of its feedstock, such as urea, propylene oxide, etc., the market prices of propylene carbonate, and its distribution, which includes trading and transportation, environmental regulations, logistics, etc.

Raw Material for Propylene Carbonate Production

According to the Propylene Carbonate manufacturing plant project report, the major raw materials for Propylene Carbonate production include Urea - 1,2-Propanediol; Propylene Oxide – Carbon Dioxide.

Manufacturing Process of Propylene Carbonate

The extensive Propylene Carbonate production cost report consists of the following industrial manufacturing processes:

• Production from Urea and 1,2-Propanediol through Alcoholysis: This method is initiated by the chemical reaction of Urea and 1,2-propanediol in the presence of a homogenous catalyst in the alcoholysis process, under a definite temperature and pressure, to form propylene carbonate.
• Production from Carbon Dioxide and Propylene Oxide: In this process, propylene oxide reacts with carbon dioxide in the presence of halide-free alkanolamine at high temperature and pressure, which gives propylene carbonate as the final product.

Propylene Carbonate (C4H6O3) is a commercial solvent chemical primarily obtained by reacting propylene oxide with carbon dioxide under specific temperature and pressure conditions. The chemical captures carbon dioxide through a physical absorption process. Its molecular weight measures around 102.09 g/mol and comprises four carbon, six hydrogen, and three oxygen atoms.

It is a colorless liquid chemical substance with no odor and is hygroscopic in nature. It has very low viscosity, desorption heat, and low volatility. The compound is inexpensive and very simple to use. It exhibits high flexibility and tolerance towards H2S when compared to water scrubbing, with a higher capturing capacity. Its melting and boiling points are measured around -48.8°C and 241.6°C, respectively.

Propylene Carbonate is soluble in water and common chemical solvents such as ethanol, acetone, benzene, and ether. It is a physical solvent chemical with a wide range of applications primarily associated with the chemical, paints, resins, and electronics industries. It is mainly used as a solvent, specifically a high-boiling solvent, in producing polyvinyl fluoride and polyvinylidene fluoride.