Sodium Gluconate Production Cost Reports

The report provides a detailed analysis essential for establishing a sodium gluconate manufacturing plant. It encompasses all critical aspects necessary for sodium gluconate production, including the cost of sodium gluconate production, sodium gluconate plant cost, sodium gluconate production costs, and the overall sodium gluconate manufacturing plant cost. Additionally, the study covers specific expenditures associated with setting up and operating a sodium gluconate production plant. These encompass manufacturing processes, raw material requirements, utility requirements, infrastructure needs, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, and more.

Sodium Gluconate is the sodium salt of gluconic acid that has low toxicity and finds diverse applications in various industrial sectors worldwide. It serves as an excellent plasticizer and acts as a water reducer and retarder to enhance the performance and workability of concrete.

It is particularly associated with metallurgy for metal surface treatment for steel surfaces and in textiles as a chelating agent for dyeing and printing. Moreover, it is mainly used to maintain pH in food items and as a stabilizer, buffer, thickener, and sequestrant in various food and beverage industries. Its exceptional chelating ability is utilized in chemical reactions to form stable compounds, which are further employed in products like cosmetics, water treatment, cement, pharmaceutical & nutraceutical, and industrial cleaning.

The market for sodium gluconate is majorly driven by its applications as a chelating agent in water treatment, bottle washing, metal surface treatment, industrial cleaning, and dyeing & printing in textiles, which remarkably promotes its demand in the water treatment, metallurgical, industrial manufacturing & cleaning, and textile industries. Moreover, it is also used as a pH regulator and stabilizer, thickener in a wide range of food and beverage products, which further accentuates its demand in the medical, healthcare, nutraceutical, and pharmaceutical industries.

Additionally, it also acts as a water reducer and retarder to enhance the performance of concrete and as a skin conditioner in cosmetics and personal care products, which notably boosts its demand in building & construction, cosmetics, and personal care industries. Furthermore, several factors influence industrial sodium gluconate procurement, such as the availability and cost of production of sodium gluconate’s feedstock (glucose, etc.), sodium gluconate market prices, distribution (including trading and shipping), logistics, environmental regulations, safety standards, etc.

Raw Material for Sodium Gluconate Production

According to the Sodium Gluconate manufacturing plant project report, the major raw materials for Sodium Gluconate production include Glucose-Microorganism (Aspergillus niger)-Sodium Hydroxide.

Manufacturing Process of Sodium Gluconate

The extensive Sodium Gluconate production cost report consists of the following industrial manufacturing process:

• Production from Glucose via Fermentation: This process involves the fermentation of glucose with Aspergillus niger (a mold possessing desirable characteristics for the process) to produce gluconic acid. Further, gluconic acid is continuously neutralized during the fermentation of glucose with a sodium base such as, sodium hydroxide to obtain sodium gluconate as the final product.

Sodium Gluconate (C6H11NaO7) is an organic chemical compound primarily obtained from the commercial fermentation of gluconic acid. It is a sodium salt composed of six carbon, eleven hydrogen, one sodium, and seven oxygen atoms. Its molecular weight measures around 218.14 g/mol.

This powdered substance appears white in color and has a pleasant characteristic odor. Its melting point is approximately 206°C, while it generally decomposes at 196°C. Furthermore, it is highly soluble in water and ethanol. Sodium Gluconate exhibits chelating properties, enabling it to form ring-like structures by attaching to various large molecular compounds with a central metallic atom. It is a stable compound with multiple ions, preventing rapid reactions. This organic and biodegradable chemical has low toxicity and serves as an excellent plasticizer, set retarder, and bitterness inhibitor.