Toluene Diisocyanate Production Cost Reports
Chemicals
The Toluene diisocyanate production cost report provides a comprehensive analysis and know-how for setting up a Toluene diisocyanate production plant. The study covers all the requisite aspects that one needs to know for the production of Toluene diisocyanate This includes manufacturing processes, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
Toluene diisocyanate or TDI is an organic compound, which is produced in vast quantities. It is primarily used to create polyurethanes and is a colourless to pale yellow liquid with a strong, unpleasant odour. Via the phosphogenation of toluene, TDI is created.
In the liquid-phase phosgenation process, toluene is first nitrated with nitric acid to form dinitrotoluene, which is then catalytically hydrogenated to yield toluene diamine (TDA). To create a crude TDI solution, TDA is first dissolved in an inert solvent and subjected to phosgene treatment. This crude TDI solution is fractionated to get rid of any unreacted phosgene, solvent, and hydrogen chloride before being vacuum-distilled.
The chemical formula of toluene diisocyanate is C9H6N202 and its molecular weight is 174.2 g/mol. The density of toluene diisocyanate is 1.214 g/cm3. The boiling point and melting point of toluene diisocyanate are 251 °C (484 °F: 524 K) and 21.8 °C (71.2 °F: 294.9 K) respectively. The Vapor pressure of toluene diisocyanate 0.01 mmHg (25°C).
One of the main applications for TDI is furniture. Over the past few years, rising demand for opulent beds, sofas, and chairs led to significant polyurethane foam use, and the trend is expected to continue over the projected period. Throughout the course of the forecast period, growth in the toluene diisocyanate market is anticipated to be driven by expanding production of opulent vehicles, increased rivalry in the automotive industry, and encouraging use of polyurethane foams in cars.
Growth in the TDI market is anticipated to be positively impacted by rising demand for sealants and coatings to decrease leaks. During the course of the forecast period, rising demand for rigid foams in the packaging industry and ensuing expansion of the packaging sector are anticipated to drive market growth.
Toluene Diisocyanate Production Cost Processes with Cost Analysis
Toluene Diisocyanate Production from Toluene via Phosgenation
This report shows the economics of a liquid-phase phosgenation process for TDI production. Nitration of toluene using nitric acid to produce dinitrotoluene takes place before the catalytic hydrogenation is done to produce toluene diamine (TDA).
Details: Germany - based plant Q1 2024 From $ 2249.00 USD
Toluene Diisocyanate Production from Toluene via Bayer Process
This report presents the economics of TDI production from toluene via Bayer Gas-Phase Phosgenation (GPP) technology. It involves the phosgenation being carried out in the gas phase instead of the liquid phase.
Details: Germany - based plant Q1 2024 From $ 2249.00 USD
Toluene Diisocyanate Production from DNT
This report presents the cost structure of Toluene Diisocyanate (TDI) production from dinitrotoluene (DNT).
Details: Germany - based plant Q1 2024 From $ 2249.00 USD
Toluene Diisocyanate Production by Bayer Gas Phase Reaction Method
The study offers a detailed cost analysis of Toluene Diisocyanate Production by Bayer Gas Phase Reaction Method. In addition, the report incorporates the manufacturing process with detailed process and material flow, operating costs along with financial expenses and depreciation charges.
Details: Germany - based plant Q1 2024 From $ 2249.00 USD
Product Details
| Particulars | Details |
|---|---|
| Product Name | Toluene Diisocyanate |
| Scope | Manufacturing Process: Process Flow, Material Flow, Material Balance Raw Material and Product Specifications: Raw Material Consumption, Product and Co-product Generation Land and Site Cost: Offsites/Civil Works, Equipment Cost, Auxiliary Equipment Costs, Contingency, Engineering and Consulting Charges, Working Capital Variable Cost: Raw Material, Utilities, Other Variable Costs Fixed Cost: Labor Requirements and Wages, Overhead Expenses, Maintenance Charges, Other Fixed Costs Financing Costs: Interest on Working Capital, Interest on Loans Other Costs: Depreciation Charges, General Sales and Admin Cost |
| Currency | US$ (Data can also be provided in the local currency) |
| Pricing and Purchase Options | Basic: US$ 2499 Premium: US$ 3499 Enterprise: US$ 4799 |
| Customization Scope | The report can be customized as per the requirement of the customer |
| Post-Sale Analysts Report | 10-12 weeks of post-purchase analyst support after report delivery for any queries from the deliverable |
| Delivery Format | PDF and Excel format through email (editable version in PPT/Word format of the report can be also provided on special request) |
Key Questions Answered in This Report
- What are the key requirements for setting up a Toluene diisocyanate manufacturing plant?
- How is Toluene diisocyanate manufactured?
- What is the process flow involved in producing Toluene diisocyanate?
- What are the raw material requirements and costs for producing Toluene diisocyanate?
- What is the total size of land required for setting up a Toluene diisocyanate manufacturing plant?
- What are the construction requirements for setting up a Toluene diisocyanate manufacturing plant?
- What are the machinery requirements for producing Toluene diisocyanate?
- What are the utility requirements and costs for producing Toluene diisocyanate?
- What are the manpower requirements for producing Toluene diisocyanate?
- What are the average salaries/wages of manpower working in a Toluene diisocyanate manufacturing plant?
- What are the packaging requirements and associated costs for Toluene diisocyanate?
- What are the transportation requirements and associated costs for Toluene diisocyanate?
- What are the capital costs for setting up a Toluene diisocyanate manufacturing plant?
- What are the operating costs for setting up a Toluene diisocyanate manufacturing plant?
- What should be the price of Toluene diisocyanate?
- What will be the income and expenditures for a Toluene diisocyanate manufacturing plant?
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