2-Ethylhexanol Manufacturing Plant Project Report: Key Insights and Outline

2-Ethylhexanol Manufacturing Plant Project Report thoroughly focuses on every detail that encompasses the cost of manufacturing. Our extensive cost model meticulously covers breaking down expenses around raw materials, labour, technology, and manufacturing expenses. This enables precise cost structure optimization and helps in identifying effective strategies to reduce the overall cash cost of manufacturing.

2-Ethylhexanol is an organic compound that finds various commercial applications. It is extensively used as a plasticizer precursor in the synthesis of plasticizers like bis(2-ethylhexyl) phthalate (DEHP or DOP) for producing polyvinyl chloride (PVC). It also finds its application as a low-volatility solvent in the production of various chemical compounds. It is also utilized as a dispersing agent in the production of pigment pastes. It is often used as an additive in the preparation of various cosmetic and food products. It is also used in the synthesis of 2-ethylhexyl acrylate, which is further used in manufacturing paints and adhesives. It is often utilized in the process of oil & gas extraction and developing films & photos. It is also used as a component for manufacturing coating materials for automotive and architectural coatings.
 

Top Manufacturers of 2-Ethylhexanol

• BASF SE
• China National Petroleum Corporation
• Eastman Chemical Company
• SABIC (Saudi Basic Industries Corporation)
• LG Chem Limited
• OXEA GmbH
• Sinopec (China Petroleum & Chemical Corporation)
• Dow
• INEOS
• Mitsubishi Chemical Corporation
   

Feedstock for 2-Ethylhexanol

The feedstock involved in the production of 2-Ethylhexanol is Propene and Carbon Monoxide. Propene is primarily produced through steam cracking of hydrocarbons (from naphtha or ethane, which are obtained from crude oil and natural gas). Propene is also used in the production of propylene oxide, acrylonitrile, isopropanol, and other chemicals. Therefore, variations in the demand for these chemicals, particularly in industries like automotive, construction, and pharmaceuticals, directly influence the sourcing of propene. Propene production through steam cracking is an energy-consuming process. Thus, the availability and price of energy sources (natural gas, electricity, or even coal in some regions) can also affect the cost of propene production.

The sourcing of Carbon monoxide is mainly affected by the availability and price of raw materials, such as coal and natural gas. If the price or supply of these feedstocks changes due to geopolitical factors, market demand, or natural disasters, it can affect the sourcing of carbon monoxide. Also, geopolitical factors such as the stability of countries that produce coal, natural gas, and oil can affect the availability and cost of raw materials for carbon monoxide production. The price of carbon monoxide is also associated with the prices of raw materials (natural gas, coal, petroleum), the efficiency of the production process, and global market trends. Fluctuations in the price of energy and feedstocks directly impact the cost of producing carbon monoxide.
 

Market Drivers for 2-Ethylhexanol

The market for 2-Ethylhexanol is primarily led by its demand as a plasticizer alcohol for producing plasticizes. Its usage as a precursor in manufacturing plasticizers for the production of polyvinyl chloride (PVC) also promotes its demand in the plastics and polymer industries. Its involvement as an intermediate in the synthesis of 2-ethylhexyl acrylate for its applications in the production of adhesive and paint further enhances its demand in the paint & coatings and adhesives industries. Its utilization as a component material in the preparation of coatings for vehicle parts and architectures also contributes to its demand in the automotive and construction industries. Moreover, its application as an additive in the production of certain cosmetics products also propels its demand in the cosmetic industry.

Multiple factors affect the industrial procurement of 2-ethylhexanol (2-EH), which include the availability and price of raw materials, technological advancements, market demand, etc. The availability and price of propylene serve as major factors that affect the production cost and procurement of 2-EH. The most common industrial process for producing 2-ethylhexanol is hydroformylation (oxo process). Technological advancements and improvements in catalyst efficiency, as well as the development of new processes (such as biotechnological routes), directly influence the cost and yield of 2-EH production.

Capital Expenditures (CAPEX) for 2-ethylhexanol production refers to the investment cost for the procurement of the catalyst recovery and handling systems, constructing the plant, and purchasing equipment. Capex covers the cost of buying and installing all the specialized machinery required, which includes a Hydroformylation Reactor, liquid-liquid extraction units, air coolers, pressure vessels, diaphragm pumps, etc. Also, OPEX for producing 2-Ethylhexanol includes the ongoing operational expenses required to run a 2-ethylhexanol production plant on a daily basis. OPEX includes raw material costs, labor costs for operating and maintaining the facility, cost of repair and maintenance, and logistics and transportation expenses.
 

Manufacturing Processes

This report comprises a thorough value chain evaluation for 2-Ethylhexanol manufacturing and consists of an in-depth production cost analysis revolving around industrial 2-Ethylhexanol manufacturing.

• Production via Oxo Process: The feedstock involved in the production of 2-Ethylhexanol is Propylene. The process begins with the hydroformylation reaction or oxo process of propylene to form butyraldehyde, followed by a hydrogenation process to produce butanol. Further, the obtained butanol undergoes an aldol condensation reaction to obtain 2-ethylhexenal, followed by hydrogenation to synthesize 2-ethylhexanol as the final product.
• Production from Propene: The feedstock involved in the production of 2-ethylhexanol is Propene. The process begins with the reaction of propene with carbon monoxide and hydrogen in the presence of a catalyst, followed by aldol condensation in the presence of aqueous alkali to give 2-ethyl hexanal. Further, 2-ethyl hexanal undergoes hydrogenation to synthesize 2-ethyl hexanol as the final product.
   

Properties of 2-Ethylhexanol

2-Ethylhexanol is a compound, which is a primary alcohol with an ethyl group at position 2. The compound is typically found in olive oil, corn, tea, blueberries, tobacco, and alcoholic beverages. It's branched eight-carbon alcohol. The molecular formula of the compound is C8H18O, usually abbreviated as 2-EH or 2EH. It is a clear, colorless liquid that is not soluble in water but dissolves in most organic solvents. The molecular weight of the chemical is around 130.23g/mol. Above 60°C, it is a combustible liquid. The marine pollutant can irritate the eyes, skin, and respiratory tract. It can also lead to nausea and headache upon inhalation and diarrhea and vomiting in case of ingestion. It has an intense and unpleasant taste with a distinguishing odor. It causes a violent reaction with oxidants and strong bases and forms esters with various acids, easily. The melting point and boiling point of the compound are -76 °C and 184.34 °C, respectively. The autoignition temperature of the compound is 270 °C. The flash point of the compound is 73 °C.

2-Ethylhexanol Manufacturing Plant Report provides you with a detailed assessment of capital investment costs (CAPEX) and operational expenses (OPEX), generally measured as cost per metric ton (USD/MT). This approach ensures that your investment decisions are aligned with the latest industry standards and economic feasibility metrics, enhancing your manufacturing efficiency and financial planning.

Apart from that, this 2-Ethylhexanol manufacturing plant report also covers the leading technology providers that help you plan a robust plan of action related to 2-Ethylhexanol manufacturing plant and its production process(es), and also by helping you with an in-depth supplier database. This report provides exclusive insights into the best manufacturing practices for 2-Ethylhexanol and technology implementation costs. This report also covers operational cash flow, fixed and variable costs, and detailed break-even point analysis, ensuring that your manufacturing process is not only efficient but also economically viable in the competitive market landscape.

In addition to operational insights, the 2-Ethylhexanol manufacturing plant report also comprehensively focuses on lifecycle cost analysis, maintenance costs, and energy consumption costs, which are critical for maintaining long-term sustainability and profitability. Our manufacturing cost analysis extends to include regulatory compliance costs, inventory holding costs, and logistics and distribution costs, providing a holistic view of the potential expenses and savings.

We at Procurement Resource ensure that this report is not only cost-efficient, environmentally sustainable, and aligned with the latest technological advancements but also that you are equipped with all necessary tools to optimize supply chain operations, manage risks effectively, and achieve superior market positioning for 2-Ethylhexanol.
 

Key Insights and Report Highlights

Key Questions Covered in our 2-Ethylhexanol Manufacturing Plant Report

• How can the cost of producing 2-Ethylhexanol be minimized, cash costs reduced, and manufacturing expenses managed efficiently to maximize overall efficiency?
• What are the initial investment and capital expenditure requirements for setting up an 2-Ethylhexanol manufacturing plant, and how do these investments affect economic feasibility and ROI?
• How do we select and integrate technology providers to optimize the production process of 2-Ethylhexanol, and what are the associated implementation costs?
• How can operational cash flow be managed, and what strategies are recommended to balance fixed and variable costs during the operational phase of 2-Ethylhexanol manufacturing?
• How do market price fluctuations impact the profitability and cost per metric ton (USD/MT) for 2-Ethylhexanol, and what pricing strategy adjustments are necessary?
• What are the lifecycle costs and break-even points for 2-Ethylhexanol manufacturing, and which production efficiency metrics are critical for success?
• What strategies are in place to optimize the supply chain and manage inventory, ensuring regulatory compliance and minimizing energy consumption costs?
• How can labor efficiency be optimized, and what measures are in place to enhance quality control and minimize material waste?
• What are the logistics and distribution costs, what financial and environmental risks are associated with entering new markets, and how can these be mitigated?
• What are the costs and benefits associated with technology upgrades, modernization, and protecting intellectual property in 2-Ethylhexanol manufacturing?
• What types of insurance are required, and what are the comprehensive risk mitigation costs for 2-Ethylhexanol manufacturing?