Aerosil Production By Flame Hydrolysis Method
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report proffers the thorough economics of aerosil production by flame hydrolysis method. The production begins with a chemical reaction, including silicon tetrachloride, hydrogen, and oxygen, in a reactor under high flame. Silicon tetrachloride reacts with the water vapor and undergoes hydrolysis that results in the production of fumed silica or aerosil along with hydrogen chloride as the byproduct. The aerosil obtained is further de-acidified to remove the acidic byproduct and obtain aerosil-fumed silica as the end product.
Top Producers of Aerosil
- Cabot Corporation
- AMS Applied Material Solutions
- Chifeng Shengsen Silicon Technology Development Co. Ltd
- Fuchang Chemical Co. Ltd.
- Dongyue Fugui Technology Group Co., Ltd.
Feedstocks For Aerosil
Aerosil is obtained using silicon tetrachloride, hydrogen, and oxygen as its primary raw materials. The procurement of aerosil or fumed silica is majorly impacted by the fluctuations observed in the demand, supply chain, and prices of its upstream industries. Moreover, prime factors such as global economic conditions, trade policies, market price, sustainability, and environmental concerns are important in determining the procurement of aerosol in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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