Aramid Fibers Production By Wet Spinning Method
Production Cost Report | Chemicals
Details: Germany - based plant Q1 2024 | From $ USD
This report proffers the thorough economics of aramid fibers production by the wet spinning method. There are two types of aramids, i.e., meta-aramid and para-aramid. Meta-aramid is produced using poly-metaphenylene isophthalamide polymer and para-aramid is produced by using p-phenylene terephthalamide polymer compound.
The aramid varieties are processed using the wet spinning method, where the polymer varieties, i.e., poly-metaphenylene isophthalamide or p-phenylene terephthalamide, are spun through a spinneret into the bath in the presence of sulfuric acid and organic salts. After spinning, the salts are leached out, and the fibers are drawn to optimize the properties and quality while producing aramid fiber as the end product. The wet spinning method can be used for the production of both meta- and para-aramid varieties.
Top Producers of Aramid Fiber
- Huvis Corp.
- Teijin Limited
- Hyosung Group
- Tayho Advanced Materials Group Co Ltd
- DuPont
Feedstocks For Aramid Fiber
Aramid fibers are produced mainly in two varieties, i.e., meta-aramid and para-aramid. Meta aramid uses poly-metaphenylene isophthalamide polymer as its primary raw material, and para-aramid uses p-phenylene terephthalamide polymer as its major feedstock.
The procurement of the aramid fibers is majorly determined by the procurement of its feedstocks. There are different factors that influence and result in fluctuations in the acquisition of the feedstocks used for aramid production. Some of these factors include the production rate of the feedstock polymers, stability in supply, market prices, transportation charges, logistics, and trade policies, etc. These factors play a major role in shifting the overall market dynamics of aramid fiber on a large scale.
Our report consists of an extensive and comprehensive analysis of the aramid fiber industry tailored as per your requirement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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