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Benzalkonium Chloride Production Cost Breakup By The quaternization reaction between N-alkyl-N-Methylbenzylamine and Methyl Chloride

Details: Germany - based plant Q1 2024  | From $ USD

This report provides an extensive cost evaluation of benzalkonium chloride production by the quaternization reaction between N-alkyl-N-Methylbenzylamine and methyl chloride. The synthesis of benzalkonium chloride is carried out by the chemical reaction of   N-alkyl-N-Methylbenzylamine with methyl chloride. The reaction is conducted in the presence of a solvent such as ethanol or isopropanol that allows the formation of precipitates of benzalkonium chloride along with hydrochloric acid in a resultant mixture. The precipitates are separated from the resultant product to obtain benzalkonium chloride as the final product.

Top Producers of Benzalkonium Chloride

  • Stepan Company
  • Novo Nordisk
  • Kao Corporation
  • MP Biomedicals
  • Quat-Chem Ltd., a Neogen Company

Feedstocks For Benzalkonium Chloride

Benzalkonium chloride is produced by using N-alkyl-N-Methylbenzylamine and methyl chloride as its primary feedstocks. There are different factors that influence the acquisition of benzalkonium chloride in the chemical market. Procurement of its feedstocks serves as one of the prime factors that can impact the overall procurement of benzalkonium chloride or BAC on a large scale. Moreover, other related factors, such as market prices of its feedstocks, along with supply stability, logistics, and trade policies, play a vital role in determining the market trend for BAC in the chemical market.

Our report consists of an extensive and comprehensive analysis of the benzalkonium chloride industry tailored as per your requirement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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