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Butylated Hydroxytoluene Production Cost Breakup by Alkylation of Cresol with Isobutene

Details: Germany - based plant Q1 2024  | From $ USD

This report proffers the thorough economics of butylated hydroxytoluene production by alkylation of cresol with isobutene. The production process begins with the chemical reaction between cresol and isobutene. The reaction leads to the alkylation of cresol or para-cresol in the presence of an acid catalyst such as sulfuric acid, that results in the production of butylated hydroxytoluene as the final product.

Top Producers of Butylated Hydroxytoluene

  • Sasol Limited
  • Camlin Fine Science
  • Lanxess
  • Eastman Chemical Company
  • Oxiris Chemicals S.A.

Feedstocks for Butylated Hydroxytoluene

Butylated Hydroxytoluene, or BHT, is synthesized by using cresol and isobutene as its primary feedstocks. The procurement of cresol and isobutene is influenced by different factors related to its market dynamics. Some factors, such as the market prices in the upstream market (including crude oil used for the production of cresol and isobutene), along with supply chain stability and demand from the downstream industries, play a vital role in determining the acquisition of cresol and isobutene in the global chemical market. The fluctuations in the market dynamics of the feedstocks can be a potential influencer for the overall procurement of butylated hydroxytoluene on a large scale.

Our report consists of an extensive and comprehensive analysis of the butylated hydroxytoluene industry tailored as per your requirement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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