Carbomer (polyacrylic acid) Production by Catalytic Oxidation of Propane in Gaseous Phase
Production Cost Report | Chemicals
Carbomer (polyacrylic acid) Production Cost Breakup by Catalytic Oxidation of Propane in Gaseous Phase
Details: Germany - based plant Q1 2024 | From $ USD
This report proffers a comprehensive cost evaluation of the production of Carbomer (polyacrylic acid) by catalytic oxidation of propane in the gaseous phase. In this process, propylene or propane is sent to an evaporator for gasification, after which it is sent for catalytic oxidation to give acrylic acid and by-products.
The reaction products and an absorbing solvent are taken into absorbing equipment that yields an aqueous solution of acrylic acid followed by the distillation, thus giving high-purity acrylic acid. The thus obtained acrylic acid is then sent into a polyacrylic acid production plant, where the heat recovered from acrylic acid production is utilized to purify the polyacrylic acid, finally producing highly purified polyacrylic acid.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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