Cast Polypropylene Production by Cast Extrusion Process
Production Cost Report | Packaging
Details: Germany - based plant Q1 2024 | From $ USD
This report provides an extensive cost evaluation of cast polypropylene production by cast extrusion process. The cast extrusion process is a multi-staged process that comprises multiple steps that mainly process a molten plastic material to develop a film at the end. Initially, the molten polypropylene resin material is passed on through a flat slot die and then rolled through a cold roller. The process continues by passing the material through multiple rollers to obtain the required thickness of the plastic film developed. The prepared thin film sheets are then trimmed and rolled to produce cast polypropylene film as the final product.
Top Producers of Cast Polypropylene
- Jindal Poly Films
- Manuli Stretch
- 3B Films Ltd
- Copol
- Mitsui Chemicals
Feedstocks for Cast Polypropylene
Cast polypropylene is produced using polypropylene as its primary feedstock. Polypropylene is developed by the catalytic polymerization of propylene, that serves as the chief raw material. Different factors can affect the overall procurement of the feedstocks used in the production of CPP to a great extent. Factors including availability of feedstock (i.e., propylene) from upstream industries, production cost and demand from downstream industries play vital role in determining the market price of polypropylene in the global market. Fluctuations in the market prices of feedstocks are a potential influencer that can impact the overall procurement of polypropylene as well as cast polypropylene films on a large scale.
Our report consists of an extensive and comprehensive analysis of the cast polypropylene (CPP) industry tailored as per your requirement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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