Ceramic Foam Filter Production By Plastic and Porcelain
Production Cost Report | Machinery, Electronics and Durables
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of ceramic foam filter production from foam plastic and porcelain. The production method begins by cutting the foam plastic block into the desired shape and size and mixing it with porcelain paste. The mixture, comprising of porcelain paste and foam plastic, is then poured into the molds. The process is further carried out by removing excess porcelain paste from the molds, ensuring a smooth and even surface on the blocks. The molded material is then dried by heating to remove the moisture content and then burnt to eliminate the foam plastic and leave the ceramic content behind. The ceramic structure obtained undergoes sintering resulting in the production of a porous ceramic foam filter as the end product.
Top Producers of Ceramic Foam Filter
- Stanford Advanced Materials
- Advanced Ceramic Materials
- Induceramic
- AceChemPack Tower Packing Co.,Ltd
- LTM Group
Feedstock for Ceramic Foam Filter
A ceramic foam filter is a porous ceramic material prepared by using foam plastic and porcelain paste as its major feedstock. The procurement of ceramic foam plastic is mainly determined by factors such as the availability of its raw materials (including clay, resins, etc., for foam plastic and porcelain production), its processing and production cost, the market prices of ceramic foam filters, and its transportation, etc. Additionally, other vital factors such as the stability in the supply chain, governmental policies, its demand in the metallurgical, food, chemical, and petrochemical industries, along with the logistics and trading activities, significantly impact its market growth and, hence, directly govern its procurement worldwide.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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