Corn Flakes Production By Corn Flour
Production Cost Report | Food and Beverages
Details: Germany - based plant Q1 2024 | From $ USD
This report entails the detailed cost evaluation of corn flakes production from corn flour. The process begins by processing the corn flour obtained from corn seeds and preparing a mixture of it with the dry and wet ingredients (such as sugar, flavoring agents, salt, water, and certain preservatives) all together in a screw extruder. The mixture is subjected to sequential heating, cooling, mixing, and shearing in the barrel. The extruded pellets are then passed on to prepare flakes in the rolling unit. The prepared flakes are then dried, roasted, cooled, and sent for packaging.
Top Producers of Corn Flakes
- Britannia
- Kellogg’s
- General Mills
- Kraft Heinz
- Mondelez International
Feedstocks for Corn Flakes
Corn flakes are mainly obtained by using corn seeds as their key ingredient. There are different factors that may cause variations in the acquisition of corn in the downstream industries. Factors related to its market dynamics mainly include the production of corn, supply of corn in the market, stability in the demand, and market prices. These factors play a major role in determining the procurement of corn on a large scale. Moreover, other factors such as the harvesting period, logistics, trade, and governmental policies can also have a strong impact on the overall procurement of corn and cornflakes in the global market.
Our report consists of an extensive and comprehensive analysis of the corn flakes industry tailored as per your requirement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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