Dihydro Terpinyl Acetate Production from terpinyl acetate via hydrogenation
Production Cost Report | Flavours and Fragrances
Details: Germany - based plant Q4 2024 | From $ USD
This report entails a detailed cost evaluation of Dihydro Terpinyl Acetate production from terpinyl acetate via hydrogenation. The manufacturing process involves placing the terpinyl acetate and a hydrogenation catalyst into a hydrogenation reactor, followed by stirring. The air inside the hydrogenation reactor is replaced with nitrogen three times, and again by replacing the nitrogen with hydrogen three times. Once the replacement is completed, a standard pressure is maintained at 2.5 to 3.5 Mpa with hydrogen. After the pressure in the hydrogenation reactor does not change, the materials in the hydrogenation reactor are cooled to room temperature, hydrogen is replaced with nitrogen three times, followed by standing and layering, extruding the product out with nitrogen, secondary standing, and precipitation. Finally, filtration is done to produce Dihydro Terpinyl Acetate.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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