Production Cost Report | Chemicals

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Ferrocene Production Cost Breakup From Sodium Cyclopentadienide

Details: Germany - based plant Q1 2024  | From $ USD

This report provides an extensive cost evaluation of ferrocene production from sodium cyclopentadienide. The production process of ferrocene is carried out by the chemical reaction between cyclopentadiene and sodium metal that yields sodium cyclopentadienide as an intermediate compound. The intermediate is further reacted with iron chloride and results in the formation of ferrocene as the final product.

Top Producers of Ferrocene

  • Yixing Weite Petrochemical
  • BuGuch & Partners
  • Merck Schuchardt OHG
  • Austin Chemical Company Inc.
  • Innochem

Feedstocks for Ferrocene

Ferrocene is an iron-based inorganic chemical that is derived by using cyclopentadiene, sodium cyclopentadienide, and iron chloride as its primary feedstocks. The procurement of ferrocene and its feedstocks are influences by factors such as its market prices, production cost, stability in the supply chain, activities in the upstream industries along with transportation activities.

Other factors including the availability of its raw materials (including naphtha, iron etc.), demand from its downstream industries (including chemical, agrochemical and petrochemical industries), along with trade and governmental policies altogether influences its overall procurement in the global chemical market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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