Production Cost Report | Healthcare

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Iodine Production Cost Breakup From Brine

Details: Germany - based plant Q2 2024  | From $ USD

This report proffers the thorough economics of iodine production from brines. Brines are saltwater solutions with a rich content of common salt. The brine solution (obtained from natural brines or synthetic brine) is oxidized by treating it with hydrogen peroxide in the presence of a catalyst such as ferrous sulfate. In the reaction, iodine is produced by the oxidation of iodide ion in the brine solution. It is further filtered and purified to obtain iodine as the end product.

Top Producers of Iodine

  • Algorta Norte SA
  • Deepwater Chemicals
  • Iofina PLC
  • SQM SA
  • Glide Chem Private Limited

Feedstocks for Iodine

Iodine is an element that can be synthetically manufactured using brine or salt water as its primary feedstock. The procurement of iodine and its raw material is mainly dependent upon some of the vital factors. Factors including the production cost of iodine, availability of other raw materials (including hydrogen peroxide, which is used to oxidize brine and produce iodine), and logistic and governmental policies have a prominent impact on its procurement process. Additionally, other factors such as the variations in its market prices, stability in the supply chain, trade, transportation activities, its demand from the pharmaceutical, electronics, photography, and dyestuff industries significantly determine its procurement across the globe.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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