Production Cost Report | Chemicals

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Isopentane Production Cost Breakup From Crude Oil

Details: Germany - based plant Q1 2024  | From $ USD

This report entails the detailed cost evaluation of isopentane production from crude oil. The preparation process is initiated by the thermal decomposition of crude oil. In this process, crude oil is heated and then processed through fractional distillation. Fractional distillation helps in separating the required compound (here, isopentane) from the crude oil mixture, and then purified to yield isopentane as the final product.

Top Producers of Isopentane

  • Phillips 66
  • Shell
  • Aeropres Corporation
  • Rizhao Changlian
  • ExxonMobil Chemical

Feedstocks for Isopentane

Isopentane is a petrochemical compound that is mainly produced by using crude oil as its major feedstock. The procurement of isopentane and its feedstock is majorly influenced by factors such as extraction cost (for crude oil), labor charges, manufacturing cost (of isopentane), market prices, trade and logistics activities, etc. Moreover, other factors such as the availability of its raw material (crude oil), supply chain stability, demand from various industries, such as chemical and petrochemical, sustainability, and environmental concerns altogether play a vital role in determining its overall procurement.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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