Lignosulfonate Production By Sulfite Pulping Process
Production Cost Report | Chemicals
Details: Germany - based plant Q2 2024 | From $ USD
This report proffers the thorough economics of lignosulfonate production by sulfite pulping process. In this process, wood is treated with a mixture of sulfur dioxide, a base (such as sodium hydroxide), and water that generates sulfurous acid. The reaction leads to the breakdown of lignin present in the wood and leads to the formation of lignosulfonate in the mixture as a result. The resultant is then separated from the mixture to obtain lignosulfonate as the final product.
Top Producers of Lignosulfonate
- Borregaard LignoTech
- Nippon Paper Industries Co. Ltd.
- Xingzhenghe Chemical Co. Ltd.
- Domsjö Fabriker AB
- Burgo Group
Feedstocks for Lignosulfonate
Lignosulfonate is an organic compound prepared by using wood, sulfur dioxide, and a base such as sodium hydroxide as its primary feedstocks. The procurement of lignosulfonate and its feedstocks is determined by different factors. Some of the prime factors include the availability of its raw materials (including sulfur, sodium chloride, etc., for sodium hydroxide and sulfur dioxide), demand in different market sectors (including cosmetics, construction, and pharmaceutical industries), along with logistics and trade have a significant role in driving its market growth. Moreover, other factors such as its production cost, market prices, supply chain stability, and transportation activities largely govern its procurement.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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