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Maleic Acid Production Cost Breakup From Maleic Anhydride

Details: Germany - based plant Q2 2024  | From $ USD

This report provides an extensive cost evaluation of maleic acid from maleic anhydride. The production is initiated by the oxidation of butane on heating in the presence of a catalyst, such as vanadium oxide. The reaction results in the formation of maleic anhydride, which, on hydrolysis, leads to the production of maleic acid as the final product.

Top Producers of Maleic Acid

  • Fuso Chemical Co., Ltd.
  • Bartek Ingredients Inc.
  • Anhui Sealong Biotechnology Co., Ltd.
  • Isegen South Africa (Pty.), Ltd.
  • Yongsan Chemicals

Feedstock for Maleic Acid

Maleic acid is an acidic chemical compound produced by using maleic anhydride as its major feedstock. The procurement of maleic acid is dependent upon different factors that are related to its market dynamics, including the availability of its raw material (including butane for maleic anhydride), along with the variations in its market prices and production cost, etc. Additionally, other factors, such as the demand as a component observed for maleic acid in food and pharmaceutical industries, its supply, distribution and trading activities, along with the governmental and financial policies altogether, influence its procurement across borders.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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