Production Cost Report | Chemicals

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Octadecanol Production Cost Breakup By Hydrogenation Reaction

Details: Germany - based plant Q2 2024  | From $ USD

This report provides an extensive cost evaluation of octadecanol production by hydrogenation reaction. The preparation process begins with the hydrogenation of stearic acid in the presence of a metal catalyst. The reaction is carried in the presence of a mixed metal catalyst such as palladium-tin that catalyzes the hydrogenation of stearic acid, followed by filtration and distillation to obtain octadecanol or octadecane-1-ol as the final product.

Top Producers of Octadecanol

  • Aromantic Ltd.
  • Kao Corporation
  • Jacob Stern & Sons Inc.
  • Prakash Chemicals Pvt Ltd

Feedstocks for Octadecanol

Octadecanol or stearyl alcohol is a chemical compound obtained by using stearic acid as its primary raw material. The procurement of octadecanol and its feedstocks is majorly influenced by some of the crucial factors such as its preparation cost, variations in its market prices, availability of the raw materials (including palm/coconut oil for stearic acid), along the logistics and trading activities. Additionally, other factors such as its demand observed in the cosmetics, plastic, and pharmaceutical industries, transportation, stability in the supply chain, economic conditions, and governmental policies play a vital role in governing its procurement in the global market.

The project economic analysis provided in the report discusses a Germany-based plant:

  • Manufacturing Process
    • Process Flow
    • Material Flow
    • Material Balance
  • Raw Material and Product's Specifications
    • Raw Material Consumption
    • Product and Co-Product Generation
    • Capital Investment
  • Land and Site Cost
    • Offsites/Civil Works
    • Equipment Cost
    • Auxiliary Equipment Cost
    • Contingency
    • Engineering and Consulting Charges
    • Working Capital
  • Variable Cost
    • Raw Material
    • Utilities
  • Fixed Cost
    • Labor Requirement & Wages
    • Overhead Expenses
    • Maintenance Charges
  • Financing Costs
    • Interest on Working Capital
    • Interest on Loans
  • Depreciation Charges
  • General Sales and Admin Costs
  • Production Cost Summary
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Report Content

Key Process Information

Evaluation of significant technical parameters along with process descriptions such as:

  • Consumption of Raw Material
  • Product Creation
  • Block Flow Diagram
  • Description of the Manufacturing Facility

Utilities Consumption

Evaluation of utilities consumed during the entire process based on:

  • Consumption per unit of product generated
  • Utility cost split and share of each utility in the total cost

Process Flow Diagram

Representation of various operations involved including:

  • Step-wise process
  • Utility consumption in each operation

Capital Cost Analysis

In-depth analysis of costs involved in setting up a new manufacturing unit, including:

  • Cost of Building a Process Unit
  • Cost of Setting Up the Infrastructure
  • Working Capital
  • Commissioning & Start-Up of the Plant

Implementation Schedule

Time frame of the project design, which includes:

  • Plant Start-Up
  • Plant Construction
  • Engineering Fundamentals
  • Raw Material Procurement

Construction Cost Details

Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.

Operating Cost Analysis

Evaluation of costs associated with the production of the final product, namely:

  • Procurement of Raw Materials
  • Consumption of Utilities
  • Fixed Costs
  • Depreciation

Economic Analysis

Analysis of the way in which process economics are impacted by plant capacity.

  • Construction Cost
  • Working Capital
  • Fixed and Variable Operating Costs
  • Corporate Overhead
  • Depreciation

Customized Analyses

Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.

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