Pectin Production By Acid Extraction Reaction
Production Cost Report | Food and Beverages
Details: Germany - based plant Q2 2024 | From $ USD
This report entails the detailed cost evaluation of pectin production by acid extraction method. The preparation of pectin, an organic compound, is carried out by the acid extraction method. In this process, raw materials such as apple pomace and citrus peels are treated within an acidic medium. Acids such as sulfuric acid or hydrochloric acid are used to extract the resultant from the organic wastes in the form of precipitates and later filtered to obtain pectin as the final product.
Top Producers of Pectin
- DuPont de Nemours Inc
- Cargil. Inc.
- Silvateam SpA
- Herbstreith and Fox Corporate Group
- KONINKLIJKE DSM NV
Feedstocks for Pectin
Pectin is an organic compound found in the cell walls of organic wastes. The compound is extracted from organic wastes, including apple and citrus peels, using hydrochloric or sulfuric acid, which are considered as its primary raw materials. The procurement of pectin and its feedstocks is governed by different factors, including its production cost, supply chain stability, transportation and trading activities, and more. Other factors such as the availability of its feedstocks (including hydrogen, chlorine gas, sulfur, etc., for hydrochloric and sulfuric acid production), its demand observed in the food, pharmaceutical, and cosmetics industries, logistics, governmental and trading policies altogether influence its procurement in the global market.
The project economic analysis provided in the report discusses a Germany-based plant:
- Manufacturing Process
- Process Flow
- Material Flow
- Material Balance
- Raw Material and Product's Specifications
- Raw Material Consumption
- Product and Co-Product Generation
- Capital Investment
- Land and Site Cost
- Offsites/Civil Works
- Equipment Cost
- Auxiliary Equipment Cost
- Contingency
- Engineering and Consulting Charges
- Working Capital
- Variable Cost
- Raw Material
- Utilities
- Fixed Cost
- Labor Requirement & Wages
- Overhead Expenses
- Maintenance Charges
- Financing Costs
- Interest on Working Capital
- Interest on Loans
- Depreciation Charges
- General Sales and Admin Costs
- Production Cost Summary
Report Content
Key Process Information
Evaluation of significant technical parameters along with process descriptions such as:
- Consumption of Raw Material
- Product Creation
- Block Flow Diagram
- Description of the Manufacturing Facility
Utilities Consumption
Evaluation of utilities consumed during the entire process based on:
- Consumption per unit of product generated
- Utility cost split and share of each utility in the total cost
Process Flow Diagram
Representation of various operations involved including:
- Step-wise process
- Utility consumption in each operation
Capital Cost Analysis
In-depth analysis of costs involved in setting up a new manufacturing unit, including:
- Cost of Building a Process Unit
- Cost of Setting Up the Infrastructure
- Working Capital
- Commissioning & Start-Up of the Plant
Implementation Schedule
Time frame of the project design, which includes:
- Plant Start-Up
- Plant Construction
- Engineering Fundamentals
- Raw Material Procurement
Construction Cost Details
Detailed analysis of costs involved in the operation of various functional units in the process unit and infrastructure.
Operating Cost Analysis
Evaluation of costs associated with the production of the final product, namely:
- Procurement of Raw Materials
- Consumption of Utilities
- Fixed Costs
- Depreciation
Economic Analysis
Analysis of the way in which process economics are impacted by plant capacity.
- Construction Cost
- Working Capital
- Fixed and Variable Operating Costs
- Corporate Overhead
- Depreciation
Customized Analyses
Detailed cost estimates of any industrial plant depending on your requirements, including plant capacity and location as per the need.
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